skip to main content

Title: Controlled growth of silicon particles via plasma pulsing and their application as battery material
Abstract The use of silicon nanoparticles for lithium-ion batteries requires a precise control over both their average size and their size distribution. Particles larger than the generally accepted critical size of 150 nm fail during lithiation because of excessive swelling, while very small particles (<10 nm) inevitably lead to a poor first cycle coulombic efficiency because of their excessive specific surface area. Both mechanisms induce irreversible capacity losses and are detrimental to the anode functionality. In this manuscript we describe a novel approach for enhanced growth of nanoparticles to ∼20 nm using low-temperature flow-through plasma reactors via pulsing. Pulsing of the RF power leads to a significant increase in the average particle size, all while maintaining the particles well below the critical size for stable operation in a lithium-ion battery anode. A zero-dimensional aerosol plasma model is developed to provide insights into the dynamics of particle agglomeration and growth in the pulsed plasma reactor. The accelerated growth correlates with the shape of the particle size distribution in the afterglow, which is in turn controlled by parameters such as metastable density, gas and electron temperature. The accelerated agglomeration in each afterglow phase is followed by rapid sintering of the agglomerates into more » single-crystal particles in the following plasma-on phase. This study highlights the potential of non-thermal plasma reactors for the synthesis of functional nanomaterials, while also underscoring the need for better characterization of their fundamental parameters in transient regimes. « less
Authors:
; ; ;
Award ID(s):
1940952
Publication Date:
NSF-PAR ID:
10322698
Journal Name:
Journal of Physics D: Applied Physics
Volume:
55
Issue:
9
ISSN:
0022-3727
Sponsoring Org:
National Science Foundation
More Like this
  1. Commonly used batch reactors for nanomaterial synthesis can be difficult to scale since rapid particle nucleation and growth require efficient mixing to produce monodisperse particle size distributions (PSD). Monodisperse particles can be synthesized through efficiently mixing the reactants in the liquid phase using a jet-mixing reactor. Using common synthesis precursors and concentrations, the jet-mixing reactor produces silver nanoparticles with a diameter of 5 ± 2 nm, as characterized by TEM, and a monomodal surface plasmon resonance (SPR) in the UV-vis spectrum. In comparison, a batch synthesis using the same concentrations of reactants produces nanoparticles with a diameter of 9 ± 4 nm and a bimodal SPR, indicating that jet-mixing produces a more monodisperse particle size distribution than batch synthesis. For the jet-mixing synthesis, the concentration of the capping agent can be reduced to a value of 0.05 mM while retaining a narrow full-width of half-maximum (FWHM) of the SPR spectrum. Interestingly, decreasing the capping agent quantity from the standard concentration of 0.2 mM to 0.05 mM decreases the FWHM of the SPR, corresponding to a more monodisperse PSD at lower capping agent concentration. This result is attributed to the increased stabilization at lower ion concentrations in the solution. For lowmore »capping agent concentrations, additional experiments adding small amounts of sodium nitrate support this observation. Overall, the jet-mixing reactor represents a viable system for the continuous production of size-controlled silver nanoparticles with reduced amounts of capping agent.« less
  2. Low-temperature direct ammonia fuel cells (DAFCs) use carbon-neutral ammonia as a fuel, which has attracted increasing attention recently due to ammonia's low source-to-tank energy cost, easy transport and storage, and wide availability. However, current DAFC technologies are greatly limited by the kinetically sluggish ammonia oxidation reaction (AOR) at the anode. Herein, we report an AOR catalyst, in which ternary PtIrZn nanoparticles with an average size of 2.3 ± 0.2 nm were highly dispersed on a binary composite support comprising cerium oxide (CeO 2 ) and zeolitic imidazolate framework-8 (ZIF-8)-derived carbon (PtIrZn/CeO 2 -ZIF-8) through a sonochemical-assisted synthesis method. The PtIrZn alloy, with the aid of abundant OH ad provided by CeO 2 and uniform particle dispersibility contributed by porous ZIF-8 carbon (surface area: ∼600 m 2 g −1 ), has shown highly efficient catalytic activity for the AOR in alkaline media, superior to that of commercial PtIr/C. The rotating disk electrode (RDE) results indicate a lower onset potential (0.35 vs. 0.43 V), relative to the reversible hydrogen electrode at room temperature, and a decreased activation energy (∼36.7 vs. 50.8 kJ mol −1 ) relative to the PtIr/C catalyst. Notably, the PtIrZn/CeO 2 -ZIF-8 catalyst was assembled with a high-performance hydroxidemore »anion-exchange membrane to fabricate an alkaline DAFC, reaching a peak power density of 91 mW cm −2 . Unlike in aqueous electrolytes, supports play a critical role in improving uniform ionomer distribution and mass transport in the anode. PtIrZn nanoparticles on silicon dioxide (SiO 2 ) integrated with carboxyl-functionalized carbon nanotubes (CNT–COOH) were further studied as the anode in a DAFC. A significantly enhanced peak power density of 314 mW cm −2 was achieved. Density functional theory calculations elucidated that Zn atoms in the PtIr alloy can reduce the theoretical limiting potential of *NH 2 dehydrogenation to *NH by ∼0.1 V, which can be attributed to a Zn-modulated upshift of the Pt–Ir d-band that facilitates the N–H bond breakage.« less
  3. It has been widely suggested in literature that a lithium fluoride (LiF)-rich solid electrolyte interphase (SEI) affects Coulombic efficiency (CE) of the Li metal anode used with liquid electrolytes. Yet, the influence of LiF on Li metal deposition has been challenging to examine. Herein, we developed a method to synthesize LiF nanoscale particles with tunable sizes (30–300 nm) on Cu electrodes by electrochemical reduction of fluorinated gases under controlled discharge rates and capacities. The impact of LiF nanoparticles on overpotential and morphology of Li deposition was further studied in a conventional carbonate electrolyte. By cyclic voltammetry, Li plating overpotentials exhibit a clear correlation with the total surface area of LiF particles. Additionally, Li metal deposits (10μAh cm−2) nucleated under galvanostatic conditions (0.5 mA cm−2) on Cu/LiF showed increasing feature sizes with a lower average LiF particle size and higher coverage of LiF. However, no significant improvement in CE was observed for LiF-coated Cu. Our findings provide evidence that a particle-based mode of SEI fluorination can influence early-stage Li nucleation to a modest degree, and this effect is maximized when LiF is uniformly and densely distributed. However, sparser and larger LiF have vanishing or even detrimental effect on cycling performance.

  4. Metastable phases of the photoswitchable molecular magnet K0.3Co[Fe(CN)6]0.77 ⋅  nH2O in sub-micrometer particles have been structurally investigated by synchrotron powder x-ray diffraction (PXRD) measurements. The K0.3Co[Fe(CN)6]0.77 ⋅  nH2O bulk compound (studied here with a sample having average particle size of 500 nm) undergoes a charge transfer coupled spin transition (CTCST), where spin configurations change between a paramagnetic CoII( S = 3/2) –FeIII( S = 1/2) high-temperature (HT) state and a diamagnetic CoIII( S = 0) –FeII( S = 0) low-temperature (LT) state. The bulk compound exhibits a unique intermediate (IM) phase, which corresponds to a mixture of HT and LT spin states that depend on the cooling rate. Several hidden metastable HT states emerge as a function of thermal and photo stimuli, namely: (1) a quench (Q) state generated from the HT state by flash cooling, (2) a LTPX state obtained by photoexcitation from the LT state derived by thermal relaxation from the Q state, and (3) an IMPX state accessed by photo-irradiation from the IM state. A sample with a smaller particle size, 135 nm, is investigated for which the particles are on the scale of the coherent LT domains in the IM phase within the larger 500 nm sample. PXRD studies under controlled thermal and/or optical excitations have clarified that themore »reduction of the particle size profoundly affects the structural changes associated with the CTCST. The unusual IM state is also observed as segregated domains in the 135 nm particle, but the collective structural transformations are more hindered in small particles. The volume change decreases to 2%–3%, almost half the value found for 500 nm particles (5%–8%), even though the linear thermal expansion coefficients are larger for the smaller particles. Furthermore, photoexcitation from the IM and LT states does not turn into single phases in the smaller particles, presumably because of the multiple interfaces and/or internal stress generated by the coexistence of small CoII–FeIIIand CoIII–FeIIdomains in the lattice. Since the reduced particle size limits cooperativity and domain growth in the lattice, CTCST in the small particle sample becomes less sensitive to external stimuli.

    « less
  5. Silicon as a promising candidate for the next-generation high-capacity lithium-ion battery anode is characterized by outstanding capacity, high abundance, low operational voltage, and environmental benignity. However, large volume changes during Si lithiation and de-lithiation can seriously impair its long-term cyclability. Although extensive research efforts have been made to improve the electrochemical performance of Si-based anodes, there is a lack of efficient fabrication methods that are low cost, scalable, and self-assembled. In this report, co-axial fibrous silicon asymmetric membrane has been synthesized using a scalable and straightforward phase inversion method combined with dip coating as inspired by the hollow fiber membrane technology that has been successfully commercialized over the last decades to provide billions of gallons of purified drinking water worldwide. We demonstrate that ~ 90% initial capacity of co-axial fibrous Si asymmetric membrane electrode can be maintained after 300 cycles applying a current density of 400 mA g−1. The diameter of fibers, size of silicon particles, type of polymers, and exterior coating have been identified as critical factors that can influence the electrode stability, initial capacity, and rate performance. Much enhanced electrochemical performance can be harvested from a sample that has thinner fiber diameter, smaller silicon particle, lower silicon content, and porousmore »carbon coating. This efficient and scalable approach to prepare high-capacity silicon-based anode with outstanding cyclability is fully compatible with industrial roll-to-roll processing technology, thus bearing a great potential for its future commercialization.« less