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The synthesis of hierarchical lamellar zeolites with a controlled meso-/microporous morphology and acidity is an expanding area of research interest for a wide range of applications. Here, we report a one-step synthesis of a hierarchical meso-/microporous lamellar MFI–Sn/Al zeolite ( i.e. , containing both Lewis acidic Sn- and Al-sites and a Brønsted acidic Al–O(H)–Si site) and its catalytic application for the conversion of glucose into 5-(ethoxymethyl)furfural (EMF). The MFI–Sn/Al zeolite was prepared with the assistance of a diquaternary ammonium ([C 22 H 45 –N + (CH 3 ) 2 –C 6 H 12 –N + (CH 3 ) 2 –C 6 H 13 ]Br 2− , C 22-6-6 ) template in a composition of 100SiO 2 /5C 22-6-6 /18.5Na 2 O/ x Al 2 O 3 / y SnO 2 /2957H 2 O ( x = 0.5, 1, and 2; y = 1 and 2, respectively). The MFI–Sn/Al zeolites innovatively feature dual meso-/microporosity and dual Lewis and Brønsted acidity, which enabled a three-step reaction cascade for EMF synthesis from glucose in ethanol solvent. The reaction proceeded via the isomerization of glucose to fructose over Lewis acidic Sn sites and the dehydration of fructose to 5-hydroxymethylfurfural (HMF) and then the etherification of HMF and ethanol to EMF over the Brønsted acidic Al–O(H)–Si sites. The co-existence of multiple acidities in a single zeolite catalyst enabled one-pot cascade reactions for carbohydrate upgrading. The dual meso-/microporosity in the MFI–Sn/Al zeolites facilitated mass transport in processing of bulky biomass molecules. The balance of both types of acidity and meso-/microporosity realized an EMF yield as high as 44% from the glucose reactant.
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Alkylation of poly-substituted aromatics to probe effects of mesopores in hierarchical zeolites with differing frameworks and crystal sizes
This study examines how the inherent diffusion constraints of MFI (3D, pore-limiting diameter (PLD) = 0.45 nm), BEA (3D, PLD = 0.60 nm), and MOR (1D, PLD = 0.65 nm) zeolite architectures, at both nanocrystal (nMFI, nBEA, nMOR; d crystal < 0.5 μm) and microcrystal (μBEA, μMOR; d crystal > 0.5 μm) scales, impact functions of mesopores in their hierarchical analogs. Reactivities, deactivation rates, and product selectivities were compared among zeolites, as well as to a mesoporous aluminosilicate control (Al-MCM-41; PLD = 6.2 nm), during Friedel–Crafts alkylation of 1,3,5-trimethylbenzene (TMB; d vdW = 0.72 nm) with benzyl alcohol (BA; d vdW = 0.58 nm) to form 1,3,5-trimethyl-2-benzylbenzene (TM2B; d vdW = 0.75 nm). Operation in the neat liquid phase ([TMB] 0 : [BA] 0 = 35 : 1, 393 K) ensured that the parallel BA self-etherification to yield dibenzyl ether (DBE; d vdW = 0.58 nm) occurred only at the expense of TM2B production when the alkylation reaction was impeded due to hindered access of TMB to confined protons. Investigation of secondary TM2B formation from reaction of DBE with TMB at low [BA]/[DBE] indicates an additional route of selectivity control for hierarchical zeolites that can achieve high BA conversion ( X BA > 0.9) with no DBE cofeed. These findings highlight a compounding advantage of increased diffusivity in mesopores that alter rates, extend lifetimes, and subsequently permit secondary reactions that enable significant shifts in product distribution. Fundamental insights into hierarchical zeolite reaction–diffusion–deactivation for alkylation of poly-substituted aromatics, as detailed here, can be applied broadly to reactions of other bulky species, including biomass-derived oxygenates, for more atom-efficient chemical and fuel production.
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- Award ID(s):
- 2011750
- PAR ID:
- 10325136
- Date Published:
- Journal Name:
- Molecular Systems Design & Engineering
- Volume:
- 6
- Issue:
- 11
- ISSN:
- 2058-9689
- Page Range / eLocation ID:
- 903 to 917
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1039/D1ME00062D
