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1. Novel Wet Electrospinning Inside a Reactive Pre-Ceramic Gel to Yield Advanced Nanofiber-Reinforced Geopolymer Composites

   https://doi.org/10.3390/polym14193943  

   Xu, Yunzhi; Guo, Ping; Akono, Ange-Therese (October 2022, Polymers)

   Electrospinning is a versatile approach to generate nanofibers in situ. Yet, recently, wet electrospinning has been introduced as a more efficient way to deposit isolated fibers inside bulk materials. In wet electrospinning, a liquid bath is adopted, instead of a solid collector, for fiber collection. However, despite several studies focused on wet electrospinning to yield polymer composites, few studies have investigated wet electrospinning to yield ceramic composites. In this paper, we propose a novel in-situ fabrication approach for nanofiber-reinforced ceramic composites based on an enhanced wet-electrospinning method. Our method uses electrospinning to draw polymer nanofibers directly into a reactive pre-ceramic gel, which is later activated to yield advanced nanofiber-reinforced ceramic composites. We demonstrate our method by investigating wet electrospun Polyacrylonitrile and Poly(ethylene oxide) fiber-reinforced geopolymer composites, with fiber weight fractions in the range 0.1–1.0 wt%. Wet electrospinning preserves the amorphous structure of geopolymer while changing the molecular arrangement. Wet electrospinning leads to an increase in both the fraction of mesopores and the overall porosity of geopolymer composites. The indentation modulus is in the range 6.76–8.90 GPa and the fracture toughness is in the range 0.49–0.76 MPam with a clear stiffening and toughening effect observed for Poly(ethylene oxide)-reinforced geopolymer composites. This work demonstrates the viability of wet electrospinning to fabricate multifunctional nanofiber-reinforced composites. 

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2. A facile method for synthesizing polymeric nanofiber‐fragments

   https://doi.org/10.1002/nano.202100194  

   Banerjee, Aihik; Jariwala, Tanvi; Kim, Sanggon; Tai, Youyi; Chiang, Sharon; Park, Honghyun; Myung, Nosang V.; Nam, Jin (July 2021, Nano Select)

   Abstract Electrospinning is a versatile method for synthesizing nanofibrous structures from nearly all polymers, offering a solution for the industrial‐scale mass production of nanomaterials in a wide range of applications. However, the continuous non‐woven structure intrinsic to electrospun fibers limits their applications, where a smaller length scale is desired. Here, we present a novel method to synthesize polymeric nanofiber‐fragments based on colloid electrospinning of polymer and sacrificial silica nanoparticles, followed by mechanical fracturing with ultrasonication. The size and hydrophobicity of silica nanoparticles are optimized for their improved integration within the polymer matrix, and the controllability of nanofiber‐fragment length by the amount of silica nanoparticle loading, down to 2 µm in length for poly(vinylidene fluoride‐trifluoroethylene) nanofibers with an average fiber diameter of approximately 100 nm, is shown. The resultant nanofiber‐fragments are shown to maintain their material properties including piezoelectric coefficients and their enhanced injectability for drug delivery application is demonstrated with an animal model. 

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3. Precise Fabrication and Manipulation of Individual Polymer Nanofibers

   https://doi.org/10.1021/acs.nanolett.4c00799  

   Kim, Daewon; Cha, Byeong Jun; Guo, Hua; Gao, Guanhui; Pennington, Chris; Wong, Michael S; Getachew, Bezawit A; Han, Yimo (May 2024, Nano Letters)

   Polymer nanofibers hold promise in a wide range of applications owing to their diverse properties, flexibility, and cost effectiveness. In this study, we introduce a polymer nanofiber drawing process in a scanning electron microscope and focused ion beam (SEM/FIB) instrument with in situ observation. We employed a nanometer-sharp tungsten needle and prepolymer microcapsules to enable nanofiber drawing in a vacuum environment. This method produces individual polymer nanofibers with diameters as small as ∼500 nm and lengths extending to millimeters, yielding nanofibers with an aspect ratio of 2000:1. The attachment to the tungsten manipulator ensures accurate transfer of the polymer nanofiber to diverse substrate types as well as fabrication of assembled structures. Our findings provide valuable insights into ultrafine polymer fiber drawing, paving the way for high-precision manipulation 

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4. Highly Aligned Centrifugal Spun Polyacrylonitrile Nanofibers Collected and Processed with Automated Tracks

   https://doi.org/10.1002/mame.202200488  

   Jao, Dave; Lima, Thamires Andrade; Thursch, Lavenia; Flamini, Matthew D.; Pressly, James; Ippolito, Jason; Alvarez, Nicolas Javier; Beachley, Vince (October 2022, Macromolecular Materials and Engineering)

   Abstract A parallel automated track collector is integrated with a rationally designed centrifugal spinning head to collect aligned polyacrylonitrile (PAN) nanofibers. Centrifugal spinning is an extremely promising nanofiber fabrication technology due to high production rates. However, continuous oriented fiber collection and processing presents challenges. Engineering solutions to these two challenges are explored in this study. A 3D‐printed head design, optimized through a computational fluid dynamics simulation approach, is utilized to limit unwanted air currents that disturb deposited nanofibers. An automated track collecting device has pulled deposited nanofibers away from the collecting area. This results in a continuous supply of individual aligned nanofibers as opposed to the densely packed nanofiber mesh ring that is deposited on conventional static post collectors. The automated track collector allows for simple integration of the postdraw processing step that is critical to polymer fiber manufacturing for enhancing macromolecular orientation and mechanical properties. Postdrawing has enhanced the mechanical properties of centrifugal spun PAN nanofibers, which have different crystalline properties compared with conventional PAN microfiber. These technological developments address key limitations of centrifugal spinning that can facilitate high production rate commercial fabrication of highly aligned, high‐performance polymer nanofibers. 

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5. Carbon–titanium dioxide (C/TiO ₂ ) nanofiber composites for chemical oxidation of emerging organic contaminants in reactive filtration applications

   https://doi.org/10.1039/D0EN00975J  

   Greenstein, Katherine E.; Nagorzanski, Matthew R.; Kelsay, Bailey; Verdugo, Edgard M.; Myung, Nosang V.; Parkin, Gene F.; Cwiertny, David M. (March 2021, Environmental Science: Nano)

   null (Ed.)

   The recalcitrance of some emerging organic contaminants through conventional water treatment systems may necessitate advanced technologies that use highly reactive, non-specific hydroxyl radicals. Here, polyacrylonitrile (PAN) nanofibers with embedded titanium dioxide (TiO 2 ) nanoparticles were synthesized via electrospinning and subsequently carbonized to produce mechanically stable carbon/TiO 2 (C/TiO 2 ) nanofiber composite filters. Nanofiber composites were optimized for reactivity in flow through treatment systems by varying their mass loading of TiO 2 , adding phthalic acid (PTA) as a dispersing agent for nanoparticles in electrospinning sol gels, comparing different types of commercially available TiO 2 nanoparticles (Aeroxide® P25 and 5 nm anatase nanoparticles) and through functionalization with gold (Au/TiO 2 ) as a co-catalyst. High bulk and surface TiO 2 concentrations correspond with enhanced nanofiber reactivity, while PTA as a dispersant makes it possible to fabricate materials at very high P25 loadings (∼80% wt%). The optimal composite formulation (50 wt% P25 with 2.5 wt% PTA) combining high reactivity and material stability was then tested across a range of variables relevant to filtration applications including filter thickness (300–1800 μm), permeate flux (from 540–2700 L m −2 h), incident light energy (UV-254 and simulated sunlight), flow configuration (dead-end and cross-flow filtration), presence of potentially interfering co-solutes (dissolved organic matter and carbonate alkalinity), and across a suite of eight organic micropollutants (atrazine, benzotriazole, caffeine, carbamazepine, DEET, metoprolol, naproxen, and sulfamethoxazole). During cross-flow recirculation under UV-irradiation, 300 μm thick filters (30 mg total mass) produced micropollutant half-lives ∼45 min, with 40–90% removal (from an initial 0.5 μM concentration) in a single pass through the filter. The initial reaction rate coefficients of micropollutant transformation did not clearly correlate with reported second order rate coefficients for reaction with hydroxyl radical ( k OH ), implying that processes other than reaction with photogenerated hydroxyl radical ( e.g. , surface sorption) may control the overall rate of transformation. The materials developed herein represent a promising next-generation filtration technology that integrates photocatalytic activity in a robust platform for nanomaterial-enabled water treatment. 

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