Electrospinning is a versatile method for synthesizing nanofibrous structures from nearly all polymers, offering a solution for the industrial‐scale mass production of nanomaterials in a wide range of applications. However, the continuous non‐woven structure intrinsic to electrospun fibers limits their applications, where a smaller length scale is desired. Here, we present a novel method to synthesize polymeric nanofiber‐fragments based on colloid electrospinning of polymer and sacrificial silica nanoparticles, followed by mechanical fracturing with ultrasonication. The size and hydrophobicity of silica nanoparticles are optimized for their improved integration within the polymer matrix, and the controllability of nanofiber‐fragment length by the amount of silica nanoparticle loading, down to 2 µm in length for poly(vinylidene fluoride‐trifluoroethylene) nanofibers with an average fiber diameter of approximately 100 nm, is shown. The resultant nanofiber‐fragments are shown to maintain their material properties including piezoelectric coefficients and their enhanced injectability for drug delivery application is demonstrated with an animal model.
Novel Wet Electrospinning Inside a Reactive Pre-Ceramic Gel to Yield Advanced Nanofiber-Reinforced Geopolymer Composites
Electrospinning is a versatile approach to generate nanofibers in situ. Yet, recently, wet electrospinning has been introduced as a more efficient way to deposit isolated fibers inside bulk materials. In wet electrospinning, a liquid bath is adopted, instead of a solid collector, for fiber collection. However, despite several studies focused on wet electrospinning to yield polymer composites, few studies have investigated wet electrospinning to yield ceramic composites. In this paper, we propose a novel in-situ fabrication approach for nanofiber-reinforced ceramic composites based on an enhanced wet-electrospinning method. Our method uses electrospinning to draw polymer nanofibers directly into a reactive pre-ceramic gel, which is later activated to yield advanced nanofiber-reinforced ceramic composites. We demonstrate our method by investigating wet electrospun Polyacrylonitrile and Poly(ethylene oxide) fiber-reinforced geopolymer composites, with fiber weight fractions in the range 0.1–1.0 wt%. Wet electrospinning preserves the amorphous structure of geopolymer while changing the molecular arrangement. Wet electrospinning leads to an increase in both the fraction of mesopores and the overall porosity of geopolymer composites. The indentation modulus is in the range 6.76–8.90 GPa and the fracture toughness is in the range 0.49–0.76 MPam with a clear stiffening and toughening effect observed for Poly(ethylene oxide)-reinforced geopolymer composites. This work demonstrates the viability of wet electrospinning to fabricate multifunctional nanofiber-reinforced composites.
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- Award ID(s):
- 1829101
- NSF-PAR ID:
- 10425275
- Date Published:
- Journal Name:
- Polymers
- Volume:
- 14
- Issue:
- 19
- ISSN:
- 2073-4360
- Page Range / eLocation ID:
- 3943
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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ABSTRACT With recent developments in the field of smart textiles, researchers have been working toward fabricating architectures of nanofibers, known as nanoyarns, which mimic the geometry of a conventional yarn. In doing so, one can leverage the unique properties of nanoscale fibers, including high surface‐to‐volume ratio and tunable porosity, for the development of smart garments. In the last 5 years, researchers have produced nanoyarns from a limited number of polymers, including polyacrylonitrile (PAN) and poly(vinylidene fluoride) and its co‐polymers. However, to our knowledge, there has been little research on the solution properties and electrospinning parameters needed to fabricate these higher‐order architectures from nonwoven mats. In this work, a modified electrospinning setup, enclosed in a humidity‐controlled chamber, was developed to fabricate nanoyarns for integration into knitted textiles. We fabricated nanofibers and nanoyarns from PAN/DMF solutions and conducted a systematic study to analyze the effect of solution conductivity, viscosity, and electrospinning parameters (applied voltage, collector distance, and humidity) on fiber and yarn fabrication and morphology. Polymer concentration had a significant effect on fibrous cone and yarn fabrication. Low polymer concentrations resulted in poor cone formation, whereas high concentration resulted in dense cones that were difficult to draw into nanoyarns. Overall, the matrix of electrospinning parameters that resulted in the formation of homogenous nanofiber mats was larger than that of nanoyarn formation. Nanoyarn formation required higher polymer concentration and/or applied voltage than nonwoven mat formation. The influence of these parameters on nanoyarn formation and fiber diameter can be used to expand the library of spinnable nanoyarns and optimize their properties for specific applications. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci.
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Carbon fiber reinforced polymer (CFRP) composites have been increasingly used in many vehicles such as airplanes, automobiles, and ships due to the advantages of high-strength, high-modulus, lightweight, and corrosion resistance. CFRP structures enhance the vehicle's performance, energy-efficiency, comfort, and safety. However, a common safety concern is how the CFRP materials perform when the vehicle is in fire and if there are enough time to safely evacuate the passengers. The elevated temperature can soften and decompose the polymer matrix, delaminate the CFRP laminate, and burn the CFRP through the contact with oxygen. As a result, the thermal and flammability response of CFRP is important for considering CFRP for vehicle applications; and some specialty high-temperature or flame/smoke/toxicity-proven resins have been investigated for CFRP parts manufacturing due to the needs. In this paper, a novel flame resistant hypothesis of utilizing the unique nano/micro- interlocked fiber reinforcing structure of the long-range carbon nanofiber z-threaded CFRP (ZT-CFRP) composite laminates for improving the flammability performance will be investigated. The carbon nanofibers (CNT) and carbon nanotubes (CNT), which have excellent thermal and mechanical properties, will be dispersed in an epoxy resin and will zig-zag thread through a carbon fiber fabric using an electrical/flow assisted impregnation process to create the unidirectional ZT-CFRP prepregs, respectively, which will be further processed into ZT-CFRP composite laminates. The UL-94 flammability test will be employed to characterize the ZT-CFRP laminates' flammability performance against the control baseline data of the regular CFRP, all without using any flame retardant chemicals. An impressive self-extinguishing flammability characteristic of the CNF based ZT-CFRP samples has been distinctly identified from all the samples. The UL-94 testing results and the effectiveness of using the long-range nanofiber z-threading strategy for enabling the novel nano/microstructure-induced flame resistant and self-extinguishing characteristics will be discussed.more » « less
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.3390/polym14193943
