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Spin casting has become an attractive method to fabricate polymer thin films found in organic electronic devices such as field-effect transistors, and light emitting diodes. Many studies have shown that altering spin casting parameters can improve device performance, which has been directly correlated to the degree of polymer alignment, crystallinity, and morphology of the thin film. To provide a thorough understanding of the balance of thermodynamic and kinetic factors that influence the stratification of polymer blend thin films, we monitor stratified polymer blend thin films developed from poly(3-hexylthiophene-2,5-diyl) and poly(methyl methacrylate) blends at controlled loading ratios, relative molecular weights, and casting speed. The structures of these thin films were characterized via neutron reflectivity, and the results show that at the fastest casting speed, polymer–polymer interactions and surface energy of the polymers in the blend dictate the final film structure, and at the slowest casting speed, there is less control over the film layering due to the polymer–polymer interactions, surface energy, and entropy simultaneously driving stratification. As well, the relative solubility limits of the polymers in the pre-deposition solution play a role in the stratification process at the slowest casting speed. These results broaden the current understanding of the relationship between spin casting conditions and vertical phase separation in polymer blend thin films and provide a foundation for improved rational design of polymer thin film fabrication processes to attain targeted stratification, and thus performance.
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Composition Gradient High-Throughput Polymer Libraries Enabled by Passive Mixing and Elevated Temperature Operability
The development of high-throughput experimentation (HTE) methods to efficiently screen multiparameter spaces is key to accelerating the discovery of high-performance multicomponent materials (e.g., polymer blends, colloids, etc.) for sensors, separations, energy, coatings, and other thin-film applications relevant to society. Although the generation and characterization of gradient thin-film library samples is a common approach to enable materials HTE, the ability to study many systems is impeded by the need to overcome unfavorable solubilities and viscosities among other processing challenges at ambient conditions. In this protocol, a solution coating system capable of operating temperatures over 110 °C is designed and demonstrated for the deposition of composition gradient polymer libraries. The system is equipped with a custom, solvent-resistant passive mixer module suitable for high-temperature mixing of polymer solutions at ambient pressure. Residence time distribution modeling was employed to predict the coating conditions necessary to generate composition gradient films using a poly(3-hexylthiophene) and poly(styrene) model system. Poly(propylene) and poly(styrene) blends were selected as a first demonstration of high temperature gradient film coating: the blend represents a polymer system where gradient films are traditionally difficult to generate via existing coating approaches due to solubility constraints at ambient conditions. The methodology developed here is expected to widen the range of solution processed materials that can be explored via high-throughput laboratory sampling and provides an avenue for efficiently screening multiparameter materials spaces and/or populating the large datasets required to enable data-driven materials science.
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- Award ID(s):
- 1922111
- PAR ID:
- 10340798
- Date Published:
- Journal Name:
- Chemistry of Materials
- ISSN:
- 0897-4756
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1021/acs.chemmater.2c01500
