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Ladle metallurgy serves as a crucial component of the steelmaking industry, where it plays a pivotal role in manipulating the molten steel to exercise precise control over its composition and properties. Turbulence in ladle metallurgy influences various important aspects of the steelmaking process, including mixing and distribution of additives, alongside the transport and removal of inclusions within the ladle. Consequently, gaining a clear understanding of the stirred flow field holds the potential of optimizing ladle design, improving control strategies, and enhancing the overall efficiency and steel quality. In this project, an advanced Particle-Tracking-Velocimetry system known as “Shake-the-Box” is implemented on a cylindrical water ladle model while compressed air injections through two circular plugs positioned at the bottom of the model are employed to actively stir the flow. To mitigate the particle images distortion caused by the cylindrical plexi-glass walls, the method of refractive matching is utilized with an outer polygon tank filled with a sodium iodide solution. The volumetric flow measurement is achieved on a 6 × 6 × 2 cm domain between the two plugs inside the cylindrical container while the flow rate of gas injection is set from 0.1 to 0.4 L per minute. The volumetric flow field result suggests double gas injection at low flow rate (0.1 L per minute) produce the least disturbed flow while highly disturbed and turbulent flow can be created at higher flow rate of gas injection.
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VOLUMETRIC FLOW MEASUREMENT INSIDE A WATER LADLE MODEL WITH SHAKE-THE-BOX SYSTEM
The ladle furnace plays a critical role in the secondary steelmaking stage, where many processes take place in the ladle such as steel property and temperature homogenization, inclusion removal, degassing, and desulfurization. Although many research has been conducted to study these aspects, due to the complicated heat and mass transfer process inside the ladle, many details about the physical process are still not quite clear. For example, the efficacy of plug/injector designs in turbulent mixing of molten steel were not fully understood. Due to its complex three dimensional flow phenomena inside the ladle, previous two dimensional flow measurement of water ladle models provided little insight into understanding the three dimensional flow phenomenon of turbulent mixing. Therefore, to achieve a better understanding on the efficacy of plug/injector designs in turbulent mixing, we implemented an advanced volumetric flow measurement instrument of Shake-the-Box system to measure the three-dimensional flow field inside a water ladle model. Totally, three different plug/injector designs were tested under two different flow rates (8 LPM and 11.5 LPM) of gas injection within a volumetric flow measurement region of 4.8 cm × 4.8 cm × 2.4 cm. The flow measurement results suggest the double slits injector produces the highest turbulence kinetic energy comparing the three injectors.
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- Award ID(s):
- 1919726
- PAR ID:
- 10350700
- Date Published:
- Journal Name:
- Thermal and Fluids Engineering Summer Conference
- ISSN:
- 2379-1748
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Conference Paper:
- https://doi.org/10.1615/TFEC2022.tfs.040802
