skip to main content


Title: Battery health management using physics-informed machine learning: Online degradation modeling and remaining useful life prediction
Lithium-ion batteries have been extensively used to power portable electronics, electric vehicles, and unmanned aerial vehicles over the past decade. Aging decreases the capacity of Lithium-ion batteries. Therefore, accurate remaining useful life (RUL) prediction is critical to the reliability, safety, and efficiency of the Lithium-ion battery-powered systems. However, battery aging is a complex electrochemical process affected by internal aging mechanisms and operating conditions (e.g., cycle time, environmental temperature, and loading condition). In this paper, a physics-informed machine learning method is proposed to model the degradation trend and predict the RUL of Lithium-ion batteries while accounting for battery health and operating conditions. The proposed physics-informed long short-term memory (PI-LSTM) model combines a physics-based calendar and cycle aging (CCA) model with an LSTM layer. The CCA model measures the aging effect of Lithium-ion batteries by combining five operating stress factor models. The PI-LSTM uses an LSTM layer to learn the relationship between the degradation trend determined by the CCA model and the online monitoring data of different cycles (i.e., voltage, current, and cell temperature). After the degradation pattern of a battery is estimated by the PI-LSTM model, another LSTM model is then used to predict the future degradation and remaining useful life (RUL) of the battery by learning the degradation trend estimated by the PI-LSTM model. Monitoring data of eleven Lithium-ion batteries under different operating conditions was used to demonstrate the proposed method. Experimental results have shown that the proposed method can accurately model the degradation behavior as well as predict the RUL of Lithium-ion batteries under different operating conditions.  more » « less
Award ID(s):
2131619
NSF-PAR ID:
10357974
Author(s) / Creator(s):
; ;
Editor(s):
Wang, Dong
Date Published:
Journal Name:
Mechanical systems and signal processing
Volume:
179
Issue:
109347
ISSN:
0888-3270
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Electric vehicles (EVs) are spreading rapidly in the market due to their better responsiveness and environmental friendliness. An accurate diagnosis of EV battery status from operational data is necessary to ensure reliability, minimize maintenance costs, and improve sustainability. This paper presents a deep learning approach based on the long short-term memory network (LSTM) to estimate the state of health (SOH) and degradation of lithium-ion batteries for electric vehicles without prior knowledge of the complex degradation mechanisms. Our results are demonstrated on the open-source NASA Randomized Battery Usage Dataset with batteries aging under changing operating conditions. The randomized discharge data can better represent practical battery usage. The study provides additional end-of-use suggestions, including continued use, remanufacturing/repurposing, recycling, and disposal; for battery management dependent on the predicted battery status. The suggested replacement point is proposed to avoid a sharp degradation phase of the battery to prevent a significant loss of active material on the electrodes. This facilitates the remanufacturing/repurposing process for the replaced battery, thereby extending the battery's life for secondary use at a lower cost. The prediction model provides a tool for customers and the battery second use industry to handle their EV battery properly to get the best economy and system reliability compromise. 
    more » « less
  2. The Lithium-ion battery (Li-ion) has become the dominant energy storage solution in many applications, such as hybrid electric and electric vehicles, due to its higher energy density and longer life cycle. For these applications, the battery should perform reliably and pose no safety threats. However, the performance of Li-ion batteries can be affected by abnormal thermal behaviors, defined as faults. It is essential to develop a reliable thermal management system to accurately predict and monitor thermal behavior of a Li-ion battery. Using the first-principle models of batteries, this work presents a stochastic fault detection and diagnosis (FDD) algorithm to identify two particular faults in Li-ion battery cells, using easily measured quantities such as temperatures. In addition, models used for FDD are typically derived from the underlying physical phenomena. To make a model tractable and useful, it is common to make simplifications during the development of the model, which may consequently introduce a mismatch between models and battery cells. Further, FDD algorithms can be affected by uncertainty, which may originate from either intrinsic time varying phenomena or model calibration with noisy data. A two-step FDD algorithm is developed in this work to correct a model of Li-ion battery cells and to identify faulty operations in a normal operating condition. An iterative optimization problem is proposed to correct the model by incorporating the errors between the measured quantities and model predictions, which is followed by an optimization-based FDD to provide a probabilistic description of the occurrence of possible faults, while taking the uncertainty into account. The two-step stochastic FDD algorithm is shown to be efficient in terms of the fault detection rate for both individual and simultaneous faults in Li-ion batteries, as compared to Monte Carlo (MC) simulations. 
    more » « less
  3. null (Ed.)
    Fast charging of lithium-ion batteries is crucial to increase desirability for consumers and hence accelerate the adoption of electric vehicles. A major barrier to shorter charge times is the accelerated aging of the battery at higher charging rates, which can be driven by lithium plating, increased solid electrolyte interphase growth due to elevated temperatures, and particle cracking due to mechanical stress. Lithium plating depends on the overpotential of the negative electrode, and mechanical stress depends on the concentration gradient, both of which cannot be measured directly. Techniques based on physics-based models of the battery and optimal control algorithms have been developed to this end. While these methods show promise in reducing degradation, their optimization algorithms' complexity can limit their implementation. In this paper, we present a method based on the constant current constant voltage (CC-CV) charging scheme, called CC-CVησT (VEST). The new approach is simpler to implement and can be used with any model to impose varying levels of constraints on variables pertinent to degradation, such as plating potential and mechanical stress. We demonstrate the new CC-CVησT charging using an electrochemical model with mechanical and thermal effects included. Furthermore, we discuss how uncertainties can be accounted for by considering safety margins for the plating and stress constraints. 
    more » « less
  4. Electric vehicles (EVs) are considered an environmentally friendly option to conventional vehicles. As the most critical module in EVs, batteries are complex electrochemical components with nonlinear behavior. On-board battery system performance is also affected by complicated operating environments. Real-time EV battery in-service status prediction is tricky but vital to enable fault diagnosis and aid in the prevention of dangerous occurrences. Data-driven models with advantages in time series analysis can be used to capture the degradation pattern from data about certain performance indicators and predict the battery states. The Transformer model is capable of capturing long-range dependencies efficiently using a multi-head attention block mechanism. This paper presents the implementation of a standard Transformer and an encoder-only Transformer neural network to predict EV battery state of health (SOH). Based on the analysis of the lithium-ion battery from NASA Prognostics Center of Excellence website's publicly accessible dataset, 28 features related to the charge and discharge measurement data are extracted. The features are screened using Pearson correlation coefficients. The results show that the filtered features can effectively improve the accuracy of the model as well as the computational efficiency. The proposed standard Transformer shows good performance in SOH prediction. 
    more » « less
  5. Electric Aircraft have the potential to revolutionize short-distance air travel with lower operating costs and simplified maintenance. However, due to the long lead-time associated with procuring batteries and the maintenance challenges of replacing and repairing batteries in electric aircraft, there are still unanswered questions related to the true long-term operating costs of electric aircraft. This research examines using a load-sharing system in electric aircraft to optimally tune battery degradation in a multi-battery system such that the battery life of a single battery is extended. The active optimization of energy drawn from multiple battery packs means that each battery pack reaches its optimal replacement point at the same time; thereby simplifying the maintenance procedure and reducing cost. This work uses lithium iron phosphate batteries experimentally characterized and simulated in OpenModelica for a flight load profile. Adaptive agents control the load on the battery according to factors such as state of charge, and state of health, to respond to potential faults. The findings in this work show the potential for adaptive agents to selectively draw more power from a healthy battery to extend the lifespan of a degraded battery such that the remaining useful life of both batteries reaches zero at the same time. Simulations show that dual battery replacement can be facilitated using the proposed method when the in-service battery has a remaining useful life of greater than 0.5; assuming that the replacement battery it is paired with has a remaining useful life of 1.0. Limitations of the proposed method are discussed within this work. 
    more » « less