Zeolitic-imidazole framework-8 (ZIF-8) membranes have shown exceptional propylene/propane separation performances. Their commercial applications have, however, been impeded by several challenges. One such challenge is the difficulty of managing microstructural defects ( i.e. , grain boundary defects) in a consistent manner, leading to poor membrane performances and ultimately to a reproducibility issue. Herein, we introduce a new effective strategy to seal the microstructural defects of polycrystalline ZIF-8 membranes using post-synthetic surface polymerization which consists of two steps: (1) introduction of initiator ligands on the membrane surface by post-synthetic ligand exchange and (2) in situ polymerization of poly(methyl methacrylate) (PMMA) via atom transfer radical polymerization. The ZIF-8 membranes were fully covered with ultra-thin PMMA layers of sub-10 nm thickness, increasing the propylene/propane separation factor from ∼60 to ∼106 with unexpectedly increased propylene permeance, effectively improving the membrane reproducibility. The enhanced separation properties of the PMMA-coated ZIF-8 membranes were attributed to the ultra-thin PMMA layers as well as to the possible facilitated propylene transport by Cu ions in the PMMA layers.
more »
« less
Zeolitic Imidazolate Framework Membranes: Novel Synthesis Methods and Progress Toward Industrial Use
In the last decade, zeolitic imidazolate frameworks (ZIFs) have been studied extensively for their potential as selective separation membranes. In this review, we highlight unique structural properties of ZIFs that allow them to achieve certain important separations, like that of propylene from propane, and summarize the state of the art in ZIF thin-film deposition on porous substrates and their modification by postsynthesis treatments. We also review the reported membrane performance for representative membrane synthesis approaches and attempt to rank the synthesis methods with respect to potential for scalability. To compare the dependence of membrane performance on membrane synthesis methods and operating conditions, we map out fluxes and separation factors of selected ZIF-8 membranes for propylene/propane separation. Finally, we provide future directions considering the importance of further improvements in scalability, cost effectiveness, and stable performance under industrially relevant conditions.
more »
« less
- Award ID(s):
- 1929596
- PAR ID:
- 10385281
- Date Published:
- Journal Name:
- Annual Review of Chemical and Biomolecular Engineering
- Volume:
- 13
- Issue:
- 1
- ISSN:
- 1947-5438
- Page Range / eLocation ID:
- 529 to 555
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
null (Ed.)In this article, zeolitic-imidazolate framework-8 (ZIF-8) and its mixed metal CoZn-ZIF-8 were synthesized via a rapid microwave method. The products were characterized by Raman spectroscopy, XPS, XRD, EDX, TEM, NanoSEM, TGA, and DSC. The gas adsorption properties of samples were determined using C 3 and C 4 hydrocarbons, including propane, propylene, isobutane and n -butane at a temperature of 25 °C. The adsorption equilibrium and kinetics of these gases on various ZIFs were studied. It was noted that ZIF-8 and mixed metal CoZn-ZIF-8 samples start to adsorb these gases after certain pressures which are believed to result in the opening of their nano-gates ( i.e. , 6-membered rings) to allow the entry of gas molecules. The nanogate opening pressure value ( p 0 ) for each ZIF towards different gases was determined by fitting adsorption equilibrium data against a modified form of the Langmuir adsorption isotherm model. It was observed that the value of p 0 differs significantly for each gas and to various extents for various ZIFs. Therefore, it is possible that the distinct values of p 0 afford a unique technique to separate and purify these gases at the industrial scale. The overall mass transfer coefficient values of the adsorption process were also investigated.more » « less
-
This study addresses the challenge of generalizable fabrication of metal‐organic framework (particularly zeolitic imidazolate frameworks (ZIF)) hollow fiber membranes that can allow a broader range of separations including hydrocarbon (“petrochemical”) as well as organics/water (“biorefining”) separations. We report a novel strategy that combines fluidic membrane processing with chemically inert carbon hollow fibers to produce robust ZIF membranes. Macroporous carbon hollow fibers are successfully fabricated by pyrolytic conversion of cross‐linked polymer hollow fibers. This step allows the use of a wide range of relatively aggressive fluidic processing solvents and conditions. Using these inert fiber supports, the fabrication of ZIF‐90 membranes is demonstrated and their butane isomer separations are investigated for the first time. Furthermore, ZIF membranes on carbon hollow fibers can be used in the separation of water/organic mixtures without the issue of fiber swelling or dissolution as seen in ZIF/polymer hollow fiber membranes. ZIF‐8/carbon membranes show stable operation spanning several days for dehydration of furfural and ethanol, with high water permeances and separation factors. In all cases, the ZIF membranes are prepared without any seeding, support modification, or postsynthesis procedures, thereby simplifying the fabrication process and increasing the potential for larger‐scale membrane fabrication.more » « less
-
Abstract Propylene is a crucial building block to produce many industrial‐scale chemicals including polypropylene. The separation of propylene from propane to reach the high‐purity levels needed for downstream applications is a difficult task due to the close similarities in their physical properties. The olefin/paraffin separation including that involving propylene mainly relies on highly energy‐intensive distillation processes and accounts for nearly 0.3% of the global energy consumption. The utility of a copper complex supported by a fluorinated bis(pyrazolyl)borate is demonstrated to accomplish the separation of propylene from propane repeatedly, under mild conditions with high selectivity. Complete characterization of a rare, copper(I) propylene complex is also reported including the molecular structure.more » « less
-
null (Ed.)Microporous crystals have emerged as highly appealing catalytic materials for the plasma catalytic synthesis of ammonia. Herein, we demonstrate that zeolitic imidazolate frameworks (ZIFs) can be employed as efficient catalysts for the cold plasma ammonia synthesis using an atmospheric dielectric barrier discharge reactor. We studied two prototypical ZIFs denoted as ZIF-8 and ZIF-67, with a uniform window pore aperture of 3.4 Å. The resultant ZIFs displayed ammonia synthesis rates as high as 42.16 μmol NH3/min gcat. ZIF-8 displayed remarkable stability upon recycling. The dipole–dipole interactions between the polar ammonia molecules and the polar walls of the studied ZIFs led to relatively low ammonia uptakes, low storage capacity, and high observed ammonia synthesis rates. Both ZIFs outperform other microporous crystals including zeolites and conventional oxides in terms of ammonia production. Furthermore, we demonstrate that the addition of argon to the reactor chamber can be an effective strategy to improve the plasma environment. Specifically, the presence of argon helped to improve the plasma uniformity, making the reaction system more energy efficient by operating at a low specific energy input range allowing abundant formation of nitrogen vibrational species.more » « less
An official website of the United States government

