skip to main content


Title: Synthetic Muscle Electroactive Polymer (EAP) pressure sensing and controlled shape-morphing for robotic grippers
Ras Labs makes Synthetic Muscle™, which is a class of electroactive polymer (EAP) based materials and actuators that sense pressure (gentle touch to high impact), controllably contract and expand at low voltage (1.5 V to 50 V, including use of batteries), and attenuate force. We are in the robotics era, but robots do have their challenges. Currently, robotic sensing is mainly visual, which is useful up until the point of contact. To understand how an object is being gripped, tactile feedback is needed. For handling fragile objects, if the grip is too tight, breakage occurs, and if the grip is too loose, the object will slip out of the grasp, also leading to breakage. Rigid robotic grippers using a visual feedback loop can struggle to determine the exact point and quality of contact. Robotic grippers can also get a stuttering effect in the visual feedback loop. By using soft Synthetic Muscle™ based EAP pads as the sensors, immediate feedback was generated at the first point of contact. Because these pads provided a soft, compliant interface, the first point of contact did not apply excessive force, allowing the force applied to the object to be controlled. The EAP sensor could also detect a change in pressure location on its surface, making it possible to detect and prevent slippage by then adjusting the grip strength. In other words, directional glide provided feedback for the presence of possible slippage to then be able to control a slightly tighter grip, without stutter, due to both the feedback and the soft gentleness of the fingertip-like EAP pads themselves. The soft nature of the EAP fingertip pad also naturally held the gripped object, improving the gripping quality over rigid grippers without an increase in applied force. Analogous to finger-like tactile touch, the EAPs with appropriate coatings and electronics were positioned as pressure sensors in the fingertip or end effector regions of robotic grippers. This development of using Synthetic Muscle™ based EAPs as soft sensors provided for sensors that feel like the pads of human fingertips. Basic pressure position and magnitude tests have been successful, with pressure sensitivity down to 0.05 N. Most automation and robots are very strong, very fast, and usually need to be partitioned away from humans for safety reasons. For many repetitive tasks that humans do with delicate or fragile objects, it would be beneficial to use robotics; whether it is for agriculture, medical surgery, therapeutic or personal care, or in extreme environments where humans cannot enter, including with contagions that have no cure. Synthetic Muscle™ was also retrofitted as actuator systems into off-the-shelf robotic grippers and is being considered in novel biomimetic gripper designs, operating at low voltages (less than 50 V). This offers biomimetic movement by contracting like human muscles, but also exceeds natural biological capabilities by expanding under reversed electric polarity. Human grasp is gentle yet firm, with tactile touch feedback. In conjunction with shape-morphing abilities, these EAPs also are being explored to intrinsically sense pressure due to the correlation between mechanical force applied to the EAP and its electronic signature. The robotic field is experiencing phenomenal growth in this fourth phase of the industrial revolution, the robotics era. The combination of Ras Labs’ EAP shape-morphing and sensing features promises the potential for robotic grippers with human hand-like control and tactile sensing. This work is expected to advance both robotics and prosthetics, particularly for collaborative robotics to allow humans and robots to intuitively work safely and effectively together.  more » « less
Award ID(s):
1927023
NSF-PAR ID:
10397157
Author(s) / Creator(s):
; ; ; ; ;
Editor(s):
Madden, John D.; Anderson, Iain A.; Shea, Herbert R.
Date Published:
Journal Name:
Proc. SPIE 11587, Electroactive Polymer Actuators and Devices (EAPAD) XXIII,
Volume:
11587
Issue:
1158713
Page Range / eLocation ID:
1-9
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Madden, John D. ; Anderson, Iain A. ; Shea, Herbert R. (Ed.)
    Current robotic sensing is mainly visual, which is useful up until the point of contact. To understand how an object is being gripped, tactile feedback is needed. Human grasp is gentle yet firm, with integrated tactile touch feedback. Ras Labs makes Synthetic Muscle™, which is a class of electroactive polymer (EAP) based materials and actuators that sense pressure from gentle touch to high impact, controllably contract and expand at low voltage (battery levels), and attenuate force. The development of this technology towards sensing has provided for fingertip-like sensors that were able to detect very light pressures down to 0.01 N and even 0.005 N, with a wide pressure range to 25 N and more and with high linearity. By using these soft yet robust Tactile Fingertip™ sensors, immediate feedback was generated at the first point of contact. Because these elastomeric pads provided a soft compliant interface, the first point of contact did not apply excessive force, allowing for gentle object handling and control of the force applied to the object. The Tactile Fingertip could also detect a change in pressure location on its surface, i.e., directional glide provided real time feedback, making it possible to detect and prevent slippage by then adjusting the grip strength. Machine learning (ML) and artificial intelligence (AI) were integrated into these sensors for object identification along with the determination of good grip (position, grip force, no slip, no wobble) for pick-and-place and other applications. Synthetic Muscle™ is also being retrofitted as actuators into a human hand-like biomimetic gripper. The combination of EAP shape-morphing and sensing promises the potential for robotic grippers with human hand-like control and tactile sensing. This is expected to advance robotics, whether it is for agriculture, medical surgery, therapeutic or personal care, or in extreme environments where humans cannot enter, including with contagions that have no cure, as well as for collaborative robotics to allow humans and robots to intuitively work safely and effectively together. 
    more » « less
  2. Bar-Cohen, Yoseph ; Anderson, Iain A. ; Shea, Herbert R. (Ed.)
    Ras Labs makes Synthetic Muscle™, which is a class of electroactive polymer (EAP) based materials and actuators that controllably contract and expand at low voltage (1.5 V to 50 V, including use of batteries), potentially sense pressure (gentle touch to high impact), and attenuate force. This offers biomimetic movement by contracting similar to human muscles, but also exceeds natural biological capabilities by expanding under reversed electric polarity. These EAPs are affordable and robust. They have been tested in many harsh environments, including extreme temperatures, high pressure underwater environments, and in space on the International Space Station. Potential load bearing applications are feasible, with significant mechanical strength when tested in compression. Selected EAP samples were tested and survived 3,000,000 cycles at 4 Hz from 5 psi to 30 psi, followed by a 50-psi compression. Human grasp is gentle yet firm, with tactile touch feedback. In conjunction with shape-morphing abilities, these EAPs also are being explored to intrinsically sense pressure due to the correlation between mechanical force applied to the EAP and its electronic signature. We are continuing to advance EAP technology and apply this technology towards robotic grippers. The robotic field is experiencing phenomenal growth in this fourth phase of the industrial revolution, the robotics era. The combination of Ras Labs’ EAP shape-morphing and sensing features promises the potential for robotic grippers with human hand-like control and tactile sensing. This work is expected to advance both robotics and prosthetics, particularly for collaborative robotics to allow humans and robots to intuitively work safely and effectively together. 
    more » « less
  3. We describe use of a bidirectional neuromyoelectric prosthetic hand that conveys biomimetic sensory feedback. Electromyographic recordings from residual arm muscles were decoded to provide independent and proportional control of a six-DOF prosthetic hand and wrist—the DEKA LUKE arm. Activation of contact sensors on the prosthesis resulted in intraneural microstimulation of residual sensory nerve fibers through chronically implanted Utah Slanted Electrode Arrays, thereby evoking tactile percepts on the phantom hand. With sensory feedback enabled, the participant exhibited greater precision in grip force and was better able to handle fragile objects. With active exploration, the participant was also able to distinguish between small and large objects and between soft and hard ones. When the sensory feedback was biomimetic—designed to mimic natural sensory signals—the participant was able to identify the objects significantly faster than with the use of traditional encoding algorithms that depended on only the present stimulus intensity. Thus, artificial touch can be sculpted by patterning the sensory feedback, and biologically inspired patterns elicit more interpretable and useful percepts. 
    more » « less
  4. Compliant grasping is crucial for secure handling objects not only vary in shapes but also in mechanical properties. We propose a novel soft robotic gripper with decoupled stiffness and shape control capability for performing adaptive grasping with minimum system complexity. The proposed soft fingers conform to object shapes facilitating the handling of objects of different types, shapes, and sizes. Each soft gripper finger has a length constraining mechanism (an articulable rigid backbone) and is powered by pneumatic muscle actuators. We derive the kinematic model of the gripper and use an empirical approach to simultaneously map input pressures to stiffness control and bending deformation of fingers. We use these mappings to demonstrate decoupled stiffness and shape (bending) control of various grasping configurations. We conduct tests to quantify the grip quality when holding objects as the gripper changes orientation, the ability to maintain the grip as the gripper is subjected to translational and rotational movements, and the external force perturbations required to release the object from the gripper under various stiffness and shape (bending) settings. The results validate the proposed gripper's performance and show how the decoupled stiffness and shape control can improve the grasping quality in soft robotic grippers. 
    more » « less
  5. null (Ed.)
    Compliant grasping is crucial for secure handling objects not only vary in shapes but also in mechanical properties. We propose a novel soft robotic gripper with decoupled stiffness and shape control capability for performing adaptive grasping with minimum system complexity. The proposed soft fingers conform to object shapes facilitating the handling of objects of different types, shapes, and sizes. Each soft gripper finger has a length constraining mechanism (an articulable rigid backbone) and is powered by pneumatic muscle actuators. We derive the kinematic model of the gripper and use an empirical approach to simultaneously map input pressures to stiffness control and bending deformation of fingers. We use these mappings to demonstrate decoupled stiffness and shape (bending) control of various grasping configurations. We conduct tests to quantify the grip quality when holding objects as the gripper changes orientation, the ability to maintain the grip as the gripper is subjected to translational and rotational movements, and the external force perturbations required to release the object from the gripper under various stiffness and shape (bending) settings. The results validate the proposed gripper’s performance and show how the decoupled stiffness and shape control can improve the grasping quality in soft robotic grippers. 
    more » « less