Lubricated sliding on soft elastic substrates occurs in a variety of natural and technological settings. It very often occurs in the iso-viscous elasto-hydrodynamic lubrication (EHL) regime ( e.g. , soft solid, low pressure). In this regime, for sliding of a smooth sphere on a soft solid, a “Hertz-like” effective contact region forms. Much of the fluid is squeezed out of the contact region although enough is retained to keep the solid surfaces fully separated. This is accompanied by complex deformation of the soft solid. The behavior of such soft lubricated contacts is controlled by a single dimensionless parameter 1/ β that can be interpreted as a normalized sliding velocity. Solving this fundamental soft-lubrication problem poses significant computational difficulty for large β , which is the limit relevant for soft solids. As a consequence, little is known about the structure of the flow field under soft lubrication in the intake and outlet regions. Here we present a new solution of this soft lubrication problem focusing on the “Hertz” limit. We develop a formulation in polar coordinates that handles difficult computational issues much better than previous methods. We study how hydrodynamic pressure, film thickness and hydrodynamic friction vary with β . Scaling laws for these relationships are given in closed form for a range of β not previously accessible theoretically but that is typical in applications. The computational method presented here can be used to study other soft lubrication problems.
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The transition from Elasto‐Hydrodynamic to Mixed Regimes in Lubricated Friction of Soft Solid Surfaces
Abstract Lubricated contacts in soft materials are common in various engineering and natural settings, such as tires, haptic applications, contact lenses, and the fabrication of soft electronic devices. Two major regimes are elasto‐hydrodynamic lubrication (EHL), in which solid surfaces are fully separated by a fluid film, and mixed lubrication (ML), in which there is partial solid‐to‐solid contact. The transition between these regimes governs the minimum sliding friction achievable and is thus very important. Generally, the transition from EHL to ML regimes is believed to occur when the thickness of the lubricant layer is comparable with the amplitude of surface roughness. Here, it is reported that in lubricated sliding experiments on smooth, soft, poly(dimethylsiloxane) substrates, the transition can occur when the thickness of the liquid layer is much larger than the height of the asperities. Direct visualization of the “contact” region shows that the transition corresponds to the formation of wave‐like surface wrinkles at the leading contact edge and associated instabilities at the trailing contact edge, which are believed to trigger the transition to the mixed regime. These results change the understanding of what governs the important EHL–ML transition in the lubricated sliding of soft solids.
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- Award ID(s):
- 1854572
- PAR ID:
- 10401822
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Materials
- Volume:
- 35
- Issue:
- 17
- ISSN:
- 0935-9648
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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