Abstract Series elastic actuators (SEAs) are increasingly popular in wearable robotics due to their high fidelity closed-loop torque control capability. Therefore, it has become increasingly important to characterize its performance when used in dynamic environments. However, the conventional design approach does not fully capture the complexity of the entire exoskeleton system. These limitations stem from identifying design criteria with inadequate biomechanics data, utilizing an off-the-shelf user interface, and applying a benchtop-based proportional-integral-derivative control for actual low-level torque tracking. While this approach shows decent actuator performance, it does not consider human factors such as the dynamic back-driving nature of human-exoskeleton systems as well as soft human tissue dampening during the load transfer. Using holistic design guidelines to improve the SEA-based exoskeleton performance during dynamic locomotion, our final system has an overall mass of 4.8 kg (SEA mass of 1.1 kg) and can provide a peak joint torque of 108 Nm with a maximum velocity of 5.2 rad/s. Additionally, we present a user state-based feedforward controller to further improve the low-level torque tracking for diverse walking conditions. Our study results provide future exoskeleton designers with a foundation to further improve SEA-based exoskeleton’s torque tracking response for maximizing human-exoskeleton performance during dynamic locomotion.
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Optimal Energy Shaping Control for a Backdrivable Hip Exoskeleton
Task-dependent controllers widely used in exoskeletons track predefined trajectories, which overly constrain the volitional motion of individuals with remnant voluntary mobility. Energy shaping, on the other hand, provides task-invariant assistance by altering the human body's dynamic characteristics in the closed loop. While human-exoskeleton systems are often modeled using Euler-Lagrange equations, in our previous work we modeled the system as a port-controlled-Hamiltonian system, and a task-invariant controller was designed for a knee-ankle exoskeleton using interconnection-damping assignment passivity-based control. In this paper, we extend this framework to design a controller for a backdrivable hip exoskeleton to assist multiple tasks. A set of basis functions that contains information of kinematics is selected and corresponding coefficients are optimized, which allows the controller to provide torque that fits normative human torque for different activities of daily life. Human-subject experiments with two able-bodied subjects demonstrated the controller's capability to reduce muscle effort across different tasks.
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- Award ID(s):
- 1949869
- PAR ID:
- 10401872
- Date Published:
- Journal Name:
- Proceedings of the American Control Conference
- ISSN:
- 0743-1619
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Abstract Powered exoskeletons need actuators that are lightweight, compact, and efficient while allowing for accurate torque control. To satisfy these requirements, researchers have proposed using series elastic actuators (SEAs). SEAs use a spring in series with rotary or linear actuators. The spring compliance, in conjunction with an appropriate control scheme, improves torque control, efficiency, output impedance, and disturbance rejection. However, springs add weight to the actuator and complexity to the control, which may have negative effects on the performance of the powered exoskeleton. Therefore, there is an unmet need for new SEA designs that are lighter and more efficient than available systems, as well as for control strategies that push the performance of SEA-based exoskeletons without requiring complex modeling and tuning. This article presents the design, development, and testing of a novel SEA with high force density for powered exoskeletons, as well as the use of a two degree-of-freedom (2DOF) PID system to improve output impedance and disturbance rejection. Benchtop testing results show reduced output impedance and damping values when using a 2DOF PID controller as compared to a 1DOF PID controller. Human experiments with three able-bodied subjects (
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