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Polymeric materials have become an integral part of our society, and their high demand has created a large quantity of polymers that end up in the waste stream. For instance, poly(ethylene terephthalate) (PET) is widely used in a broad range of applications, where the chemical recycling of PET is of growing interest. Most methods focus on the complete depolymerization of PET to the monomer, however pushing the equilibrium reaction to the monomer is time- and energy-intensive. We hypothesize that by intercepting intermediates in the depolymerization, telechelic oligomers can be captured that can also be used as reactants to produce value-added goods. To this end, the effect of reaction type, catalyst loading, reaction time, and temperature on the evolution of the product chain structure and yield of the glycolysis depolymerization of PET is studied. For a heterogeneous reaction at lower temperatures (165 °C), the rate of depolymerization is sufficiently slow to offer access to a broad range of molecular weight products (3000–10 000 Daltons) at a high yield (nearly 100%). At higher heterogeneous reaction temperatures (175 and 185 °C), the reaction rate increases, producing oligomers of a narrower molecular weight range (2000–5000 Daltons) with significant loss of the original PET, up to 40%, as water soluble products. In the heterogeneous reaction, little change was observed when altering the catalyst loading at higher temperatures, but lower temperatures and decreased catalyst loading produce accessible higher molecular weight oligomers. Homogeneous catalysis of the glycolysis reactions increases the rate of depolymerization, such that it is difficult to isolate oligomers with M n > 1000 Daltons. The oligomers from heterogeneous reactions were used as reactants to form block copolymers with ethylene glycol, exemplifying their use as precursors in the production of value-added materials. These experiments, therefore, offer crucial insight into how reaction conditions can be readily tuned to produce target telechelic oligomers of PET.
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Dihydroxyterephthalate—A Trojan Horse PET Counit for Facile Chemical Recycling
Here, low-energy poly(ethylene terephthalate) (PET) chemical recycling in water: PET copolymers with diethyl 2,5-dihydroxyterephthalate (DHTE) undergo selective hydrolysis at DHTE sites, autocatalyzed by neighboring group participation, is demonstrated. Liberated oligomeric subchains further hydrolyze until only small molecules remain. Poly(ethylene terephthalate-stat-2,5-dihydroxyterephthalate) copolymers were synthesized via melt polycondensation and then hydrolyzed in 150–200 °C water with 0–1 wt% ZnCl2, or alternatively in simulated sea water. Degradation progress follows pseudo-first order kinetics. With increasing DHTE loading, the rate constant increases monotonically while the thermal activation barrier decreases. The depolymerization products are ethylene glycol, terephthalic acid, 2,5-dihydroxyterephthalic acid, and bis(2-hydroxyethyl) terephthalate dimer, which could be used to regenerate virgin polymer. Composition-optimized copolymers show a decrease of nearly 50% in the Arrhenius activation energy, suggesting a 6-order reduction in depolymerization time under ambient conditions compared to that of PET homopolymer. This study provides new insight to the design of polymers for end-of-life while maintaining key properties like service temperature and mechanical properties. Moreover, this chemical recycling procedure is more environmentally friendly compared to traditional approaches since water is the only needed material, which is green, sustainable, and cheap.
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- Award ID(s):
- 2113695
- PAR ID:
- 10406045
- Date Published:
- Journal Name:
- Advanced Materials
- ISSN:
- 0935-9648
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Poly(ethylene terephthalate), the fifth most produced polymer, generates significant waste annually. This increased waste production has spurred interest in chemical and mechanical pathways for recycling. The shift from laboratory settings to larger-scale implementation creates opportunities to explore the value and recovery of recycling products. Derived from the glycolysis of PET, bis(2-hydroxyethyl) terephthalate (BHET) exhibits versatility as a depolymerization product and valuable monomer. BHET exhibits versatility and finds application across diverse industries such as resins, coatings, foams, and tissue scaffolds. Incorporating BHET, which is a chemical recycling product, supports higher recycling rates and contributes to a more sustainable approach to generating materials. This review illuminates the opportunities for BHET as a valuable feedstock for a more circular polymer materials economy.more » « less
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ABSTRACT This work investigated the effect of isophthalate (iso) content in poly(ethylene terephthalate) (PET) materials on its degree of crystallinity (χ%) and mechanical properties. Melt blends were prepared from virgin (0 iso-wt.%) and bottle-grade (1.7 iso-wt.%) PET and subsequently spun into fibers. The mechanical and crystallinity properties were determined using differential scanning calorimetry (DSC), X-ray diffraction (XRD), and uniaxial tensile testing. The crystallinity results determined from DSC and XRD quantified the relationship between iso-content and χ% in the materials. It was found that melt-mixing of different isophthalate grades had a lesser effect on melting temperature (Tm) and χ% than chemically recycled random copolymers of terephthalate and isophthalate. It was further shown that random copolymers of <0.25 iso-wt.% had comparable crystallinity to the virgin high-modulus low-shrink (HMLS) materials.more » « less
- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1002/adma.202210154
