skip to main content


Title: A Perspective on Miniature Soft Robotics: Actuation, Fabrication, Control, and Applications

Soft robotics enriches the robotic functionalities by engineering soft materials and electronics toward enhanced compliance, adaptivity, and friendly human machine. This decade has witnessed extraordinary progresses and benefits in scaling down soft robotics to small scale for a wide range of potential and promising applications, including medical and surgical soft robots, wearable and rehabilitation robots, and unconstructed environments exploration. This perspective highlights recent research efforts in miniature soft robotics in a brief and comprehensive way in terms of actuation, powering, designs, fabrication, control, and applications in four sections. Section 2 discusses the key aspects of materials selection and structural designs for small‐scale tethered and untethered actuation and powering, including fluidic actuation, stimuli‐responsive actuation, and soft living biohybrid materials, as well as structural forms from 1D to 3D. Section 3 discusses the advanced manufacturing techniques at small scales for fabricating miniature soft robots, including lithography, mechanical self‐assembly, additive manufacturing, tissue engineering, and other fabrication methods. Section 4 discusses the control systems used in miniature robots, including off‐board/onboard controls and artificial intelligence‐based controls. Section 5 discusses their potential broad applications in healthcare, small‐scale objects manipulating and processing, and environmental monitoring. Finally, outlooks on the challenges and opportunities are discussed.

 
more » « less
Award ID(s):
2126072 2221479
NSF-PAR ID:
10419149
Author(s) / Creator(s):
 ;  ;  ;  ;  
Publisher / Repository:
Wiley Blackwell (John Wiley & Sons)
Date Published:
Journal Name:
Advanced Intelligent Systems
Volume:
6
Issue:
2
ISSN:
2640-4567
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Abstract

    Future robots and intelligent systems will autonomously navigate in unstructured environments and closely collaborate with humans; integrated with our bodies and minds, they will allow us to surpass our physical limitations. Traditional robots are mostly built from rigid, metallic components and electromagnetic motors, which make them heavy, expensive, unsafe near people, and ill‐suited for unpredictable environments. By contrast, biological organisms make extensive use of soft materials and radically outperform robots in terms of dexterity, agility, and adaptability. Particularly, natural muscle—a masterpiece of evolution—has long inspired researchers to create “artificial muscles” in an attempt to replicate its versatility, seamless integration with sensing, and ability to self‐heal. To date, natural muscle remains unmatched in all‐round performance, but rapid advancements in soft robotics have brought viable alternatives closer than ever. Herein, the recent development of hydraulically amplified self‐healing electrostatic (HASEL) actuators, a new class of high‐performance, self‐sensing artificial muscles that couple electrostatic and hydraulic forces to achieve diverse modes of actuation, is discussed; current designs match or exceed natural muscle in many metrics. Research on materials, designs, fabrication, modeling, and control systems for HASEL actuators is detailed. In each area, research opportunities are identified, which together lays out a roadmap for actuators with drastically improved performance. With their unique versatility and wide potential for further improvement, HASEL actuators are poised to play an important role in a paradigm shift that fundamentally challenges the current limitations of robotic hardware toward future intelligent systems that replicate the vast capabilities of biological organisms.

     
    more » « less
  2. Abstract

    Soft robots adapt passively to complex environments due to their inherent compliance, allowing them to interact safely with fragile or irregular objects and traverse uneven terrain. The vast tunability and ubiquity of textiles has enabled new soft robotic capabilities, especially in the field of wearable robots, but existing textile processing techniques (e.g., cut‐and‐sew, thermal bonding) are limited in terms of rapid, additive, accessible, and waste‐free manufacturing. While 3D knitting has the potential to address these limitations, an incomplete understanding of the impact of structure and material on knit‐scale mechanical properties and macro‐scale device performance has precluded the widespread adoption of knitted robots. In this work, the roles of knit structure and yarn material properties on textile mechanics spanning three regimes–unfolding, geometric rearrangement, and yarn stretching–are elucidated and shown to be tailorable across unique knit architectures and yarn materials. Based on this understanding, 3D knit soft actuators for extension, contraction, and bending are constructed. Combining these actuation primitives enables the monolithic fabrication of entire soft grippers and robots in a single‐step additive manufacturing procedure suitable for a variety of applications. This approach represents a first step in seamlessly “printing” conformal, low‐cost, customizable textile‐based soft robots on‐demand.

     
    more » « less
  3. Compared to traditional rigid-bodied robots, soft robots are constructed using physically flexible/elastic bodies and electronics to mimic nature and enable novel applications in industry, healthcare, aviation, military, etc. Recently, the fabrication of robots on soft matter with great flexibility and compliance has enabled smooth and sophisticated ‘multi-degree-of-freedom’ 3D actuation to seamlessly interact with humans, other organisms and non-idealized environments in a highly complex and controllable manner. Herein, we summarize the fabrication approaches, driving strategies, novel applications, and future trends of soft robots. Firstly, we introduce the different fabrication approaches to prepare soft robots and compare and systematically discuss their advantages and disadvantages. Then, we present the actuator-based and material-based driving strategies of soft robotics and their characteristics. The representative applications of soft robotics in artificial intelligence, medicine, sensors, and engineering are summarized. Also, some remaining challenges and future perspectives in soft robotics are provided. This work highlights the recent advances of soft robotics in terms of functional material selection, structure design, control strategies and biomimicry, providing useful insights into the development of next-generation functional soft robotics. 
    more » « less
  4. Abstract

    Despite the impressive performance of recent marine robots, many of their components are non‐biodegradable or even toxic and may negatively impact sensitive ecosystems. To overcome these limitations, biologically‐sourced hydrogels are a candidate material for marine robotics. Recent advances in embedded 3D printing have expanded the design freedom of hydrogel additive manufacturing. However, 3D printing small‐scale hydrogel‐based actuators remains challenging. In this study, Free form reversible embedding of suspended hydrogels (FRESH) printing is applied to fabricate small‐scale biologically‐derived, marine‐sourced hydraulic actuators by printing thin‐wall structures that are water‐tight and pressurizable. Calcium‐alginate hydrogels are used, a sustainable biomaterial sourced from brown seaweed. This process allows actuators to have complex shapes and internal cavities that are difficult to achieve with traditional fabrication techniques. Furthermore, it demonstrates that fabricated components are biodegradable, safely edible, and digestible by marine organisms. Finally, a reversible chelation‐crosslinking mechanism is implemented to dynamically modify alginate actuators' structural stiffness and morphology. This study expands the possible design space for biodegradable marine robots by improving the manufacturability of complex soft devices using biologically‐sourced materials.

     
    more » « less
  5. Metachronal motions are ubiquitous in terrestrial and aquatic organisms and have attracted substantial attention in engineering for their potential applications. Hard‐magnetic soft materials are shown to provide new opportunities for metachronal wave‐modulated robotic locomotion by multi‐agent active morphing in response to external magnetic fields. However, the design and optimization of such magnetic soft robots can be complex, and the fabrication and magnetization processes are often delicate and time‐consuming. Herein, a computational model is developed that integrates granular models into a magnetic–lattice model, both of which are implemented in the highly efficient parallel computing platform large‐scale atomic/molecular massively parallel simulator (LAMMPS). The simulations accurately reproduce the deformation of single cilium, the metachronal wave motion of multiple cilia, and the crawling and rolling locomotion of magnetic cilia soft robots. Furthermore, the simulations provide insight into the spatial and temporal variation of friction forces and trajectories of cilia tips. The results contribute to the understanding of metachronal wave‐modulated locomotion and potential applications in the field of soft robotics and biomimetic engineering. The developed model also provides a versatile computational framework for simulating the movement of magnetic soft robots in realistic environments and has the potential to guide the design, optimization, and customization of these systems.

     
    more » « less