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We report the isotropic plasma atomic layer etching (ALE) of aluminum nitride using sequential exposures of SF6 plasma and trimethylaluminum [Al(CH3)3]. ALE was observed at temperatures greater than 200 °C, with a maximum etch rate of 1.9 Å/cycle observed at 300 °C as measured using ex situ ellipsometry. After ALE, the etched surface was found to contain a lower concentration of oxygen compared to the original surface and exhibited a ∼35% decrease in surface roughness. These findings have relevance for applications of AlN in nonlinear photonics and wide bandgap semiconductor devices.
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Dry etching in the presence of physisorption of neutrals at lower temperatures
In this article, we give an overview about the chemical and physical processes that play a role in etching at lower wafer temperatures. Conventionally, plasma etching processes rely on the formation of radicals, which readily chemisorb at the surface. Molecules adsorb via physisorption at low temperatures, but they lack enough energy to overcome the energy barrier for a chemical reaction. The density of radicals in a typical plasma used in semiconductor manufacturing is one to two orders of magnitude lower than the concentration of the neutrals. Physisorption of neutrals at low temperatures, therefore, increases the neutral concentration on the surface meaningfully and contributes to etching if they are chemically activated. The transport of neutrals in high aspect ratio features is enhanced at low temperatures because physisorbed species are mobile. The temperature window of low temperature etching is bracketed at the low end by condensation including capillary effects and diminished physisorption at the high end. The useful temperature window is chemistry dependent. Besides illuminating the fundamental effects, which make low temperature processing unique, this article illustrates its utility for semiconductor etching applications.
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- Award ID(s):
- 1805112
- PAR ID:
- 10437210
- Date Published:
- Journal Name:
- Journal of Vacuum Science & Technology A
- Volume:
- 41
- Issue:
- 2
- ISSN:
- 0734-2101
- Page Range / eLocation ID:
- 023005
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
-
Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1116/6.0002230
