Direct synthesis of graphene with well‐defined nanoscale pores over large areas can transform the fabrication of nanoporous atomically thin membranes (NATMs) and greatly enhance their potential for practical applications. However, scalable bottom‐up synthesis of continuous sheets of nanoporous graphene that maintain integrity over large areas has not been demonstrated. Here, it is shown that a simple reduction in temperature during chemical vapor deposition (CVD) on Cu induces in‐situ formation of nanoscale defects (≤2–3 nm) in the graphene lattice, enabling direct and scalable synthesis of nanoporous monolayer graphene. By solution‐casting of hierarchically porous polyether sulfone supports on the as‐grown nanoporous CVD graphene, large‐area (>5 cm2) NATMs for dialysis applications are demonstrated. The synthesized NATMs show size‐selective diffusive transport and effective separation of small molecules and salts from a model protein, with ≈2–100× increase in permeance along with selectivity better than or comparable to state‐of‐the‐art commercially available polymeric dialysis membranes. The membranes constitute the largest fully functional NATMs fabricated via bottom‐up nanopore formation, and can be easily scaled up to larger sizes permitted by CVD synthesis. The results highlight synergistic benefits in blending traditional membrane casting with bottom‐up pore creation during graphene CVD for advancing NATMs toward practical applications.
Atomically thin membranes comprising nanopores in a 2D material promise to surpass the performance of polymeric membranes in several critical applications, including water purification, chemical and gas separations, and energy harvesting. However, fabrication of membranes with precise pore size distributions that provide exceptionally high selectivity and permeance in a scalable framework remains an outstanding challenge. Circumventing these constraints, here, a platform technology is developed that harnesses the ability of oppositely charged polyelectrolytes to self‐assemble preferentially across larger, relatively leaky atomically thin nanopores by exploiting the lower steric hindrance of such larger pores to molecular interactions across the pores. By selectively tightening the pore size distribution in this manner, self‐assembly of oppositely charged polyelectrolytes simultaneously introduced on opposite sides of nanoporous graphene membranes is demonstrated to discriminate between nanopores to seal non‐selective transport channels, while minimally compromising smaller, water‐selective pores, thereby remarkably attenuating solute leakage. This improved membrane selectivity enables desalination across centimeter‐scale nanoporous graphene with 99.7% and >90% rejection of MgSO4and NaCl, respectively, under forward osmosis. These findings provide a versatile strategy to augment the performance of nanoporous atomically thin membranes and present intriguing possibilities of controlling reactions across 2D materials via exclusive exploitation of pore size‐dependent intermolecular interactions.
more » « less- NSF-PAR ID:
- 10445094
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Materials
- Volume:
- 34
- Issue:
- 11
- ISSN:
- 0935-9648
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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