An official website of the United States government
Abstract This review highlights the unique techniques for patterning liquid metals containing gallium (e.g., eutectic gallium indium, EGaIn). These techniques are enabled by two unique attributes of these liquids relative to solid metals: 1) The fluidity of the metal allows it to be injected, sprayed, and generally dispensed. 2) The solid native oxide shell allows the metal to adhere to surfaces and be shaped in ways that would normally be prohibited due to surface tension. The ability to shape liquid metals into non‐spherical structures such as wires, antennas, and electrodes can enable fluidic metallic conductors for stretchable electronics, soft robotics, e‐skins, and wearables. The key properties of these metals with a focus on methods to pattern liquid metals into soft or stretchable devices are summari.
more »
« less
Lifetime of Liquid Metal Wires for Stretchable Devices
Abstract As stretchable devices become well established for applications in soft robotics and wearable devices, the compliant conductors that make these applications possible must also be reliable and survive for the entire device lifetime. Liquid metals such as Galinstan are a potential solution as non‐toxic, stretchable, and low‐resistance conductors. Rigorous investigations of liquid metal lifetimes, however, are limited. This work presents the median lifetime of liquid metal‐filled silicone tubes under current density on the order of 1 kAcm−2, which is necessary for applications such as electromagnetic actuators. In these conductors, the median lifetime increases by a factor of over 4700 as current decreases from 2 to 1 kAcm−2. By cooling the sample, median failure time increases from 112 s to 9.4 h, which suggests straightforward solutions to maximize liquid metal wire lifetime by increasing thermal conductivity or by duty cycling the applied current.
more »
« less
- Award ID(s):
- 1846954
- PAR ID:
- 10451997
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Materials Technologies
- Volume:
- 6
- Issue:
- 4
- ISSN:
- 2365-709X
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Abstract Liquid metals, such as Gallium‐based alloys, have unique mechanical and electrical properties because they behave like liquid at room temperature. These properties make liquid metals favorable for soft electronics and stretchable conductors. In addition, these metals spontaneously form a thin oxide layer on their surface. Applications made possible by this delicate oxide skin include shape reconfigurable electronics, 3D‐printed structures, and unconventional actuators. This paper introduces a new approach where liquid metal oxide serves as an electrochemical energy source. By mechanically rupturing their surface oxide, liquid metals form a galvanic cell and convert their chemical energy to electrical energy. When dispersing liquid metals into an ionically‐conductive liquid to form emulsions, this composite material can provide ∼500 mV of open‐circuit voltage and up to ∼4 μWof power. Protected by the naturally occurring oxide skin, the passivating oxide layer of the liquid metal shields it from self‐discharge over time. The device is also stable in harsh environments, such as high temperature or aquatic conditions. Future applications of this device are demonstrated by designing a strain‐activated stretchable battery and a pressure‐sensitive self‐powered keypad. These findings may unlock new pathways to design stretchable batteries and harness their inherent energy for self‐powered robust devices.more » « less
-
Abstract Liquid metal composites are promising soft conductors for applications in soft electronics, sensors, and soft robotics. Existing liquid metal composites usually have a high‐volume fraction of liquid metal, which not only increases the density but also the material cost. Future applications in soft electronics and robotics highly demand liquid metal composites with low density and high conductivity for large‐scale, low‐cost, lightweight, and more sustainable applications. In this work, lightweight and highly conductive composites embedded with liquid metal fiber networks are synthesized. This new paradigm of liquid metal composites consists of an interconnected liquid metal fiber network embedded in a compliant rubber matrix. The liquid metal fiber network serves as an ultra‐lightweight conductive pathway for electrons. Experiments indicate that this soft conductive composite also possesses nearly strain‐insensitive conductance and superior cyclic stability. Potential applications of the composite films as stretchable interconnects, electrodes, and sensors are demonstrated.more » « less
-
Abstract Cutaneous muscles drive the texture‐modulation behavior of cephalopods by protruding several millimeters out of the skin. Inspired by cephalopods, a self‐morphing, stretchable smart skin containing embedded‐printed electrodes and actuated by Twisted Spiral Artificial Muscles (TSAMs) is proposed. Electrothermally actuated TSAMs are manufactured from inexpensive polymer fibers to mimic the papillae muscles of cephalopods. These spirals can produce strains of nearly 2000% using a voltage of only 0.02 V mm−1. Stretchable and low‐resistance liquid metal electrodes are embedded‐printed inside the self‐morphing skin to facilitate the electrothermal actuation of TSAMs. Theoretical and numerical models are proposed to describe the embedded printing of low‐viscosity Newtonian liquid metals as conductive electrodes in a soft elastomeric substrate. Experimental mechanical tests are performed to demonstrate the robustness and electrical stability of the electrodes. Two smart skin prototypes are fabricated to highlight the capabilities of the proposed self‐morphing system, including a texture‐modulating wearable soft glove and a waterproof skin that emulates the texture‐modulation behavior of octopi underwater. The proposed self‐morphing stretchable smart skin can find use in a wide range of applications, such as refreshable Braille displays, haptic feedback devices, turbulence tripping, and antifouling devices for underwater vehicles.more » « less
-
Abstract Current stretchable conductors, often composed of elastomeric composites infused with rigid conductive fillers, suffer from limited stretchability and durability, and declined conductivity with stretching. These limitations hinder their potential applications as essential components such as interconnects, sensors, and actuators in stretchable electronics and soft machines. In this context, an innovative elastomeric composite that incorporates a 3D network of liquid metal (LM), offering exceptional stretchability, durability, and conductivity, is introduced. The mechanics model elucidates how the interconnected 3DLM architecture imparts softness and stretchability to the composites, allowing them to withstand tensile strains of up to 500% without rupture. The relatively low surface‐to‐volume ratio of the 3DLM network limits the reforming of the oxide layer during cyclic stretch, thereby contributing to low permanent strain and enhanced durability. Additionally, the 3D architecture facilitates crack blunting and stress delocalization, elevating fracture resistance, while simultaneously establishing continuous conductive pathways that result in high conductivity. Notably, the conductivity of the 3DLM composite increases with strain during substantial stretching, highlighting its strain‐enhanced conductivity. In comparison to other LM‐based composites featuring 0D LM droplets, the 3DLM composite stands out with superior properties.more » « less
