Reinforcing composite materials with carbon nanotubes (CNTs) has the potential to improve mechanical and/or multifunctional properties due to their nano-size. Research has been done on using CNTs to reinforce the interlaminar strength of carbon fiber reinforced composites (CFRPs), but most of the previous work is about randomly oriented carbon nanotubes. Currently, one of the main challenges regarding CNT integration into polymers is mitigating their agglomeration and controlling their dispersion in the polymer matrix. By aligning CNTs with an external field, more tailored structure control can be achieved, and a better understanding of how CNT agglomeration and dispersion relate to external field application and CNT concentration is needed. In this work, we studied the effects of magnetic field magnitude, CNT concentration, and matrix viscosity on CNT agglomeration and morphology. We measured the fracture toughness reinforcement of epoxy-CNT nanocomposites at various CNT concentrations (0.1 vol.% and 0.5 vol.%), magnetic field magnitudes (no field, 180 G, and 300 G), and matrix viscosities (older epoxy-hardener system with higher viscosity and newer epoxy-hardener system with lower viscosity). Our results demonstrated that aligning CNTs with a magnetic field can lead to extra reinforcement when compared to using randomly oriented CNTs if the field magnitude, CNT concentration, and matrix viscosity are selected accordingly. The maximum fracture toughness reinforcement achieved with the higher viscosity epoxy-hardener system (~72%) was with 0.5 vol.% of CNTs with a 180 G field, whereas the maximum reinforcement with the lower viscosity epoxy-hardener system (~62%) was observed for the samples fabricated with 0.1 vol.% of randomly oriented CNTs. COMSOL simulations were also conducted to understand the behavior of CNT agglomeration and alignment at different field magnitudes and CNT concentrations, and were compared with the experimental results. To maximize CNT reinforcement, more work needs to be conducted to address the challenge of CNT agglomeration and dispersion control in a polymer matrix, such as a more in-depth study of how different field magnitudes affect fracture toughness improvement and new methods to improve CNT dispersion.
more »
« less
Hierarchically Structured Composite Fibers for Real Nanoscale Manipulation of Carbon Nanotubes
Carbon nanotube (CNT)‐reinforced polymer fibers have broad applications in electrical, thermal, optical, and smart applications. The key for mechanically robust fibers is the precise microstructural control of these CNTs, including their location, dispersion, and orientation. A new methodology is presented here that combines dry‐jet‐wet spinning and forced assembly for scalable fabrication of fiber composites, consisting of alternating layers of polyacrylonitrile (PAN) and CNT/PAN. The thickness of each layer is controlled during the multiplication process, with resolutions down to the nanometer scale. The introduction of alternating layers facilitates the quality of CNT dispersion due to nanoscale confinement, and at the same time, enhances their orientation due to shear stress generated at each layer interface. In a demonstration example, with 0.5 wt% CNTs loading and the inclusion of 170 nm thick layers, a composite fiber shows a significant mechanical enhancement, namely, a 46.4% increase in modulus and a 39.5% increase in strength compared to a pure PAN fiber. Beyond mechanical reinforcement, the presented fabrication method is expected to have enormous potential for scalable fabrication of polymer nanocomposites with complex structural features for versatile applications.
more » « less- Award ID(s):
- 1902172
- NSF-PAR ID:
- 10452491
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Functional Materials
- Volume:
- 31
- Issue:
- 14
- ISSN:
- 1616-301X
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
This paper reports the molecular organization and mechanical properties of electrospun, post-drawn polyacrylonitrile (PAN) nanofibers. Without post-drawing, the polymer chain was kinked and oriented in hexagonal crystalline structures. Immediate post-drawing in the semi-solid state disrupted the crystal structures and chain kink at maximum draw ratio. Structural re-orientation at maximum draw resulted in a 500% increase in Young's modulus and a 100% increase in ultimate tensile strength. By applying post-drawing to electrospinning it may be possible to obtain PAN fibers and PAN-derived carbon fibers with enhanced mechanical properties compared to available fabrication technologies.more » « less
-
more » « less
Abstract Highly conductive and mechanically strong microfibers are attractive in energy storage, thermal management, and wearable electronics. Here, a highly conductive and strong carbon nanotube/nanofibrillated cellulose (CNT–NFC) composite microfiber is developed via a fast and scalable 3D‐printing method. CNTs are successfully dispersed in an aqueous solution using 2,2,6,6‐tetramethylpiperidinyl‐1‐oxyl (TEMPO) oxidated NFCs, resulting in a mixture solution with an obvious shear‐thinning property. Both NFC and CNT fibers inside the all‐fiber‐based microfibers are well aligned, which helps to improve the interaction and percolation between these two building blocks, leading to a combination of high mechanical strength (247 ± 5 MPa) and electrical conductivity (216.7 ± 10 S cm−1). Molecular modeling is applied to offer further insights into the role of CNT–NFC fiber alignment for the excellent mechanical strength. The combination of high electrical conductivity, mechanical strength, and the fast yet scalable 3D‐printing technology positions the CNT–NFC composite microfiber as a promising candidate for wearable electronic devices.
-
Polymer composites with small amount of CNTs (< 5 wt%) have been studied as a light-weight wear-resistant material with low friction, among other applications, but their modulus improvement often plateaus or diminishes with increasing CNT fraction due to agglomeration. Here, polymer nanocomposites were fabricated with randomly oriented or aligned CNTs across their volume (up to 5 mm length) by CNT surface diazotization and by static magnetic field application (400 G for 40 min). With the improved CNT dispersion and thus less agglomeration, the reduced moduli of PNCs stayed improved with addition of up to 1 vol% (or 1.3 wt%) of CNTs. In this work, the PNCs with randomly oriented CNTs exhibited higher stiffness than the PNCs with magnetically aligned and assembled CNTs, indicating again the negative effect of CNT agglomeration on stiffness. In future, other CNT structuring methods with controlled inter-CNT contacts will be conducted to dissociate alignment from local agglomeration of CNTs and thus to simultaneously improve hardness and modulus of PNCs with small CNT addition.more » « less
-
The substitution of traditional copper power transmission cables with lightweight copper–carbon nanotube (Cu–CNT) composite fibers is critical for reducing the weight, fuel consumption, and CO2 emissions of automobiles and aircrafts. Such a replacement will also allow for lowering the transmission power loss in copper cables resulting in a decrease in coal and gas consumption, and ultimately diminishing the carbon footprint. In this work, we created a lightweight Cu–CNT composite fiber through a multistep scalable process, including spinning, densification, functionalization, and double-layer copper deposition. The characterization and testing of the fabricated fiber included surface morphology, electrical conductivity, mechanical strength, crystallinity, and ampacity (current density). The electrical conductivity of the resultant composite fiber was measured to be 0.5 × 106 S/m with an ampacity of 0.18 × 105 A/cm2. The copper-coated CNT fibers were 16 times lighter and 2.7 times stronger than copper wire, as they revealed a gravimetric density of 0.4 g/cm3 and a mechanical strength of 0.68 GPa, suggesting a great potential in future applications as lightweight power transmission cables.more » « less
