skip to main content


Title: Optimizing pink‐beam fast X‐ray microtomography for multiphase flow in 3D porous media
Summary Lay Description

Understanding how fluids are transported through porous materials is pertinent to many important societal processes in the environment (e.g. groundwater flow for drinking water) and industry (e.g. drying of industrial materials such as pulp and paper). To develop accurate models and theories of this fluid transportation, experiments need to track fluids in 3‐dimensions quickly. This is difficult to do as most materials are opaque and therefore cameras cannot capture fluid movement directly. But, with the help of x‐rays, scientists can track fluids in 3D using an imaging technique called x‐ray microtomography (μCT). Standard μCT takes about 15 minutes for one image which can produce blurry images if fluids are flowing quickly through the material. We present a technique, fast μCT, which uses a larger spectrum of x‐rays than the standard technique and acquires a 3D image in 14 seconds. With the large amount of x‐rays utilized in this technique, bubbles can start to form in the fluids from x‐ray exposure. We optimized the utilized x‐ray spectrum to limit bubble formation while still achieving a rapid 3D image acquisition that has adequate image quality and contrast. With this technique, scientists can study fluid transport in 3D porous materials in near real‐time for the improvement of models used to ensure public and environmental health.

 
more » « less
PAR ID:
10458233
Author(s) / Creator(s):
 ;  ;  
Publisher / Repository:
Wiley-Blackwell
Date Published:
Journal Name:
Journal of Microscopy
Volume:
277
Issue:
2
ISSN:
0022-2720
Page Range / eLocation ID:
p. 100-106
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Abstract

    Wettability is one of the critical parameters affecting multiphase flow in porous media. The wettability is determined by the affinity of fluids to the rock surface, which varies due to factors such as mineral heterogeneity, roughness, ageing, and pore-space geometry. It is well known that wettability varies spatially in natural rocks, and it is still generally considered a constant parameter in pore-scale simulation studies. The accuracy of pore-scale simulation of multiphase flow in porous media is undermined by such inadequate wettability models. The advent of in situ visualization techniques, e.g. X-ray imaging and microtomography, enables us to characterize the spatial distribution of wetting more accurately. There are several approaches for such characterization. Most include the construction of a meshed surface of the interface surfaces in a segmented X-ray image and are known to have significant errors arising from insufficient resolution and surface-smoothing algorithms. This work presents a novel approach for spatial determination of wetting properties using local lattice-Boltzmann simulations. The scheme is computationally efficient as the segmented X-ray image is divided into subdomains before conducting the lattice-Boltzmann simulations, enabling fast simulations. To test the proposed method, it was applied to two synthetic cases with known wettability and three datasets of imaged fluid distributions. The wettability map was obtained for all samples using local lattice-Boltzmann calculations on trapped ganglia and optimization on surface affinity parameters. The results were quantitatively compared with a previously developed geometrical contact angle determination method. The two synthetic cases were used to validate the results of the developed workflow, as well as to compare the wettability results with the geometrical analysis method. It is shown that the developed workflow accurately characterizes the wetting state in the synthetic porous media with an acceptable uncertainty and is better to capture extreme wetting conditions. For the three datasets of imaged fluid distributions, our results show that the obtained contact angle distributions are consistent with the geometrical method. However, the obtained contact angle distributions tend to have a narrower span and are considered more realistic compared to the geometrical method. Finally, our results show the potential of the proposed scheme to efficiently obtain wettability maps of porous media using X-ray images of multiphase fluid distributions. The developed workflow can help for more accurate characterization of the wettability map in the porous media using limited experimental data, and hence more accurate digital rock analysis of multiphase flow in porous media.

     
    more » « less
  2. Abstract

    We investigate the feasibility of in-laboratory tomographic X-ray particle tracking velocimetry (TXPTV) and consider creeping flows with nearly density matched flow tracers. Specifically, in these proof-of-concept experiments we examined a Poiseuille flow, flow through porous media and a multiphase flow with a Taylor bubble. For a full 360$$^\circ$$computed tomography (CT) scan we show that the specially selected 60 micron tracer particles could be imaged in less than 3 seconds with a signal-to-noise ratio between the tracers and the fluid of 2.5, sufficient to achieve proper volumetric segmentation at each time step. In the pipe flow, continuous Lagrangian particle trajectories were obtained, after which all the standard techniques used for PTV or PIV (taken at visible wave lengths) could also be employed for TXPTV data. And, with TXPTV we can examine flows inaccessible with visible wave lengths due to opaque media or numerous refractive interfaces. In the case of opaque porous media we were able to observe material accumulation and pore clogging, and for flow with Taylor bubble we can trace the particles and hence obtain velocities in the liquid film between the wall and bubble, with thickness of liquid film itself also simultaneously obtained from the volumetric reconstruction after segmentation. While improvements in scan speed are anticipated due to continuing improvements in CT system components, we show that for the flows examined even the presently available CT systems could yield quantitative flow data with the primary limitation being the quality of available flow tracers.

    Graphic abstract 
    more » « less
  3. McCartney, J.S. ; Tomac, I. (Ed.)
    Multiphase flow patterns in porous media largely depend on the properties of the fluids and interfaces such as viscosity, surface tension, and contact angle. Microorganisms in soils change the fluid and interfacial properties, and thus can alter multiphase fluid flow in porous media. This study investigates the impact of motile bacterium Escherichia coli ( E. coli ) on fluid displacement patterns in a microfluidic chip. The fluid displacement is observed during the saturation and the desaturation processes of the microfluidic chip with and without E.coli suspension. Time-lapse photography results show that the presence of E.coli alters the displacement patterns during the wetting and drying process and changes the residual saturation of the chip. Although studies of the impacts of motility on interfacial properties remain elusive, these results bring the expectation to the manipulation of multiphase transport in porous media and the adaptive control of industrial and environmental flow processes using active particles. 
    more » « less
  4. Effects of two meso-scale geometry generation approaches on finite element predictions effective elastic properties of an orthogonal 3D woven composite are studied in this paper. In particular, one model is created by simulating the weaving process in the software DFMA (Kansas State University). The second model is created by directly processing X-ray microtomography (μCT) data. Experimental measurements of transverse Young’s moduli are used to inform the accuracy of the predicted elastic results. In both cases, a unit cell with in-plane periodic boundary conditions is modeled, which has not been previously done in the case of μCT-based models. The effect of high frequency oscillations in tow element orientations imparted by a wavy centerline (artifact of μCT image processing) on the elastic properties is studied. The μCTbased model is then used to simulate tension-to-failure. 
    more » « less
  5. Abstract

    We present a new computational fluid dynamics approach for simulating two‐phase flow in hybrid systems containing solid‐free regions and deformable porous matrices. Our approach is based on the derivation of a unique set of volume‐averaged partial differential equations that asymptotically approach the Navier‐Stokes Volume‐of‐Fluid equations in solid‐free regions and multiphase Biot Theory in porous regions. The resulting equations extend our recently developed Darcy‐Brinkman‐Biot framework to multiphase flow. Through careful consideration of interfacial dynamics (relative permeability and capillary effects) and extensive benchmarking, we show that the resulting model accurately captures the strong two‐way coupling that is often exhibited between multiple fluids and deformable porous media. Thus, it can be used to represent flow‐induced material deformation (swelling, compression) and failure (cracking, fracturing). The model's open‐source numerical implementation,hybridBiotInterFoam, effectively marks the extension of computational fluid mechanics into modeling multiscale multiphase flow in deformable porous systems. The versatility of the solver is illustrated through applications related to material failure in poroelastic coastal barriers and surface deformation due to fluid injection in poro‐visco‐plastic systems.

     
    more » « less