Abstract Rare‐earth disilicates are a focus of study for use as environmental barrier coatings in gas‐turbine engines. These coatings require thermomechanical and thermochemical stability at elevated temperatures and properties can be tailored through the use of multicomponent rare‐earth disilicates. Producing rare‐earth disilicates via sol–gel is documented in literature, but there are differing procedures with varying phase purities. This work establishes trends that dictate the effects of water content, pH, and heat treatment conditions that determine the final phase purity of Yb, Er, Lu, Sc, and Y disilicate powders made via sol–gel. The phase(s) of the powders were identified and quantified using X‐ray diffraction (XRD) to extract weight fractions. In situ XRD during heating from room temperature to 1200°C was used to observe the crystallization and phase evolution of the sol–gel‐based powders, allowing for the identification of a rarely reported low temperature triclinic phase in ytterbium‐, erbium‐, and lutetium‐based disilicate sol–gels that forms prior to transformation into a monoclinic phase. Ex situ XRD allowed for the phase identification of sol–gels processed at 1400°C. These experiments demonstrated that phase‐pure disilicates could be formed under conditions with no intentional water additions, a target pH of 2, and long heat treatment times at high temperatures (e.g., 1400°C). These conditions remain valid for not only single‐cation rare‐earth disilicates of Yb, Er, Lu, Sc, and Y but also a multicomponent disilicate containing equimolar concentrations of all of these cations.
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Phase stability and tensorial thermal expansion properties of single to high‐entropy rare‐earth disilicates
Abstract Temperature limitations in nickel‐base superalloys have resulted in the emergence of SiC‐based ceramic matrix composites as a viable replacement for gas turbine components in aviation applications. Higher operating temperatures allow for reduced fuel consumption but present a materials design challenge related to environmental degradation. Rare‐earth disilicates (RE 2 Si 2 O 7 ) have been identified as coatings that can function as environmental barriers and minimize hot component degradation. In this work, single‐ and multiple‐component rare‐earth disilicate powders were synthesized via a sol‐gel method with compositions selected to exist in the monoclinic C 2/ m phase ( β phase). Phase stability in multiple cation compositions was shown to follow a rule of mixtures and the C 2/ m phase could be realized for compositions that contained up to 25% dysprosium, which typically only exists in a triclinic, P , phase. All compositions exhibited phase stability from room temperature to 1200°C as assessed by X‐ray diffraction. The thermal expansion tensors for each composition were determined from high‐temperature synchrotron X‐ray diffraction and accompanying Rietveld refinements. It was observed that ytterbium‐containing compositions had larger changes in the α 31 shear component with increasing temperature that led to a rotation of the principal axes. Principal axes rotation of up to 47° were observed for ytterbium disilicate. The results suggest that microstructure design and crystallographic texture may be essential future avenues of investigation to ensure thermo‐mechanical robustness of rare‐earth disilicate environmental barrier coatings.
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- Award ID(s):
- 1921973
- PAR ID:
- 10459081
- Date Published:
- Journal Name:
- Journal of the American Ceramic Society
- Volume:
- 106
- Issue:
- 5
- ISSN:
- 0002-7820
- Page Range / eLocation ID:
- 3228 to 3238
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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