The lamination of mechanically stiff structures to elastic materials is prevalent in biological systems and popular in many emerging synthetic systems, such as soft robotics, microfluidics, stretchable electronics, and pop‐up assemblies. The disparate mechanical and chemical properties of these materials have made it challenging to develop universal synthetic procedures capable of reliably adhering to these classes of materials together. Herein, a simple and scalable procedure is described that is capable of covalently laminating a variety of commodity (“off‐the‐shelf”) thermoplastic sheets to silicone rubber films. When combined with laser printing, the nonbonding sites can be “printed” onto the thermoplastic sheets, enabling the direct fabrication of microfluidic systems for actuation and liquid handling applications. The versatility of this approach in generating thin, multifunctional laminates is demonstrated through the fabrication of milliscale soft actuators and grippers with hinged articulation and microfluidic channels with built‐in optical filtering and pressure‐dependent geometries. This method of fabrication offers several advantages, including technical simplicity, process scalability, design versatility, and material diversity. The concepts and strategies presented herein are broadly applicable to the soft robotics, microfluidics, and advanced and additive manufacturing communities where hybrid rubber/plastic structures are prevalent.
The design of advanced materials with coupled optical and mechanical properties is an important challenge in materials science; especially, the implementation of soft materials in optics has recently gained significant interest. Soft optical systems are particularly versatile in sensing, where large and repeated deformations require dynamically responsive materials. Here, stretchable step‐index optical fibers, which are capable of reversibly sustaining strains of up to 300% while guiding light, are demonstrated. A continuous and scalable melt‐flow process is used to coextrude two thermoplastic elastomers, thereby forming the fibers' high index core‐low index cladding structure. Deformation of the fibers through stretching, bending, and indentation induces detectable, predictable, reversible, and wavelength‐dependent changes in light transmission. Quantitative knowledge about the coupling of the fibers' mechanical and optical properties forms the basis for the design of fiber‐based sensors that are capable of reliably assessing extreme mechanical stimuli. The fibers utility in sensing scenarios is demonstrated in a knee brace for continuous knee motion tracking, a glove for control of a virtual hand model, and a tennis racket capable of locating ball impacts. Such devices can greatly improve quantitative assessment of human motion in rehabilitation, sports, and anywhere else where large deformations need to be monitored reliably.
more » « less- NSF-PAR ID:
- 10462644
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Functional Materials
- Volume:
- 29
- Issue:
- 5
- ISSN:
- 1616-301X
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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