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Elastomers embedded with micro- and nanoscale droplets of liquid metal (LM) alloys like eutectic gallium-indium (EGaIn) can exhibit unique combinations of elastic, thermal, and electrical properties that are difficult to achieve using rigid filler. For composites with sufficient concentrations of liquid metal, the LM droplets can form percolating networks that conduct electricity and deform with the surrounding elastomer as the composite is stretched. Surprisingly, experimental measurements performed on LM-embedded elastomers (LMEEs) show that the total electrical resistance of the composite increases only slightly even as the elastomer is stretched to several times its natural length. In contrast, Pouillet's Law would predict an exponential increase in resistance (Ω) with stretch (λ) due to the incompressibility of liquid metal and elastomer. In this manuscript, we perform a computational analysis to examine the unique electromechanical properties of conductive LMEE composites. Our analysis suggests that the gauge factor that quantifies electromechanical coupling (i.e. g = {ΔΩ/Ω 0 } / λ) decreases with increasing tortuosity of the conductive pathways formed by the connected LM droplets. A dimensionless parameter for path tortuosity can be used to estimate g for statistically homogeneous LMEE composites. These results rationalize experimental observations and provide insight into the influence of liquid metal droplet assembly on the functionality of the composite.
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Thermo‐Mechanically Stable, Liquid Metal Embedded Soft Materials for High‐Temperature Applications
Abstract Liquid‐metal embedded elastomers (LMEEs) have been demonstrated to show a variety of excellent properties, including high toughness, dielectric constant, and thermal conductivity, with applications across soft electronics and robotics. However, within this scope of use cases, operation in extreme environments – such as high‐temperature conditions – may lead to material degradation. While prior works highlight the functionality of LMEEs, there is limited insight on the thermal stability of these soft materials and how the effects of liquid metal (LM) inclusions depend on temperature. Here, the effects on thermal stability, including mechanical and electrical properties, of LMEEs are introduced. Effects are characterized for both fluoroelastomer and other elastomer‐based composites at temperature exposures up to 325 °C, where it is shown that embedding LM can offer improvements in thermo‐mechanical stability. Compared to elastomer like silicone rubber that has been previously used for LMEEs, a fluoroelastomer matrix offers a higher dielectric constant and significant improvement in thermo‐mechanical stability without sacrificing room temperature properties, such as thermal conductivity and modulus. Fluoroelastomer‐LM composites offer a promising soft, multi‐functional material for high‐temperature applications, which is demonstrated here with a printed, soft heat sink and an endoscopic sensor capable of wireless sensing of high temperatures.
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- PAR ID:
- 10478366
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Functional Materials
- Volume:
- 34
- Issue:
- 31
- ISSN:
- 1616-301X
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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