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Additive manufacturing is advantageous for producing lightweight components while addressing complex design requirements. This capability has been bolstered by the introduction of unit lattice cells and the gradation of those cells. In cases where loading varies throughout a part, it may be beneficial to use multiple, distinct lattice cell types, resulting in multi-lattice structures. In such structures, abrupt transitions between unit cell topologies may cause stress concentrations, making the boundary between unit cell types a primary failure point. Thus, these regions require careful design to ensure the overall functionality of the part. Although computational design approaches have been proposed, smooth transition regions are still difficult to achieve, especially between lattices of drastically different topologies. This work demonstrates and assesses a method for using variational autoencoders to automate the creation of transitional lattice cells, examining the factors that contribute to smooth transitions. Through computational experimentation, it was found that the smoothness of transition regions was strongly predicted by how closely the endpoints were in the latent space, whereas the number of transition intervals was not a sole predictor.
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Hybrid Geometry/Property Autoencoders for Multi-Lattice Transitions
Additive manufacturing has revolutionized structural optimization by enhancing component strength and reducing material requirements. One approach used to achieve these improvements is the application of multi-lattice structures. The performance of these structures heavily relies on the detailed design of mesostructural elements. Many current approaches use data-driven design to generate multi-lattice transition regions, making use of models that jointly address the geometry and properties of the mesostructures. However, it remains unclear whether the integration of mechanical properties into the data set for generating multi-lattice interpolations is beneficial beyond geometry alone. To address this issue, this work implements and evaluates a hybrid geometry/property machine learning model for generating multi-lattice transition regions. We compare the results of this hybrid model to results obtained using a geometry-only model. Our research determined that incorporating physical properties decreased the number of variables to address in the latent space, and therefore improves the ability of generative models for developing transition regions of multi-lattice structures.
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- Award ID(s):
- 2309250
- PAR ID:
- 10496755
- Publisher / Repository:
- Solid Freeform Fabrication Symposium
- Date Published:
- Journal Name:
- 2023 International Solid Freeform Fabrication Symposium
- Format(s):
- Medium: X
- Location:
- Austin, TX, USA
- Sponsoring Org:
- National Science Foundation
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Additive manufacturing is advantageous for producing lightweight components while maintaining function and form. This ability has been bolstered by the introduction of unit lattice cells and the gradation of those cells. In cases where loading varies throughout a part, it may be necessary to use multiple lattice cell types, also known as multi-lattice structures. In such structures, abrupt transitions between geometries may cause stress concentrations, making the boundary a primary failure point; thus, transition regions should be created between each lattice cell type. Although computational approaches have been proposed, smooth transition regions are still difficult to intuit and design, especially between lattices of drastically different geometries. This work demonstrates and assesses a method for using variational autoencoders to automate the creation of transitional lattice cells. In particular, the work focuses on identifying the relationships that exist within the latent space produced by the variational autoencoder. Through computational experimentation, it was found that the smoothness of transition regions was higher when the endpoints were located closer together in the latent space.more » « less
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Accepted Manuscript1.0
- Conference Paper:
- The DOI is not currently available.
