skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: Self-assembled nanocomposites of high water content and load-bearing capacity
Biological tissues, such as cartilage, tendon, ligament, skin, and plant cell wall, simultaneously achieve high water content and high load-bearing capacity. The high water content enables the transport of nutrients and wastes, and the high load-bearing capacity provides structural support for the organisms. These functions are achieved through nanostructures. This biological fact has inspired synthetic mimics, but simultaneously achieving both functions has been challenging. The main difficulty is to construct nanostructures of high load-bearing capacity, characterized by multiple properties, including elastic modulus, strength, toughness, and fatigue threshold. Here we develop a process that self-assembles a nanocomposite using a hydrogel-forming polymer and a glass-forming polymer. The process separates the polymers into a hydrogel phase and a glass phase. The two phases arrest at the nanoscale and are bicontinuous. Submerged in water, the nanocomposite maintains the structure and resists further swelling. We demonstrate the process using commercial polymers, achieving high water content, as well as load-bearing capacity comparable to that of polyethylene. During the process, a rubbery stage exists, enabling us to fabricate objects of complex shapes and fine features. We conduct further experiments to discuss likely molecular origins of arrested phase separation, swell resistance, and ductility. Potential applications of the nanocomposites include artificial tissues, high-pressure filters, low-friction coatings, and solid electrolytes.  more » « less
Award ID(s):
2011754
PAR ID:
10500424
Author(s) / Creator(s):
; ; ;
Publisher / Repository:
PNAS
Date Published:
Journal Name:
Proceedings of the National Academy of Sciences
Volume:
119
Issue:
32
ISSN:
0027-8424
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Load-bearing soft tissues normally show J-shaped stress–strain behaviors with high compliance at low strains yet high strength at high strains. They have high water content but are still tough and durable. By contrast, naturally derived hydrogels are weak and brittle. Although hydrogels prepared from synthetic polymers can be strong and tough, they do not have the desired bioactivity for emerging biomedical applications. Here, we present a thermomechanical approach to replicate the combinational properties of soft tissues in protein-based photocrosslinkable hydrogels. As a demonstration, we create a gelatin methacryloyl fiber hydrogel with soft tissue-like mechanical properties, such as low Young’s modulus (0.1 to 0.3 MPa), high strength (1.1 ± 0.2 MPa), high toughness (9,100 ± 2,200 J/m 3 ), and high fatigue resistance (2,300 ± 500 J/m 2 ). This hydrogel also resembles the biochemical and architectural properties of native extracellular matrix, which enables a fast formation of 3D interconnected cell meshwork inside hydrogels. The fiber architecture also regulates cellular mechanoresponse and supports cell remodeling inside hydrogels. The integration of tissue-like mechanical properties and bioactivity is highly desirable for the next-generation biomaterials and could advance emerging fields such as tissue engineering and regenerative medicine. 
    more » « less
  2. Van Mullem, T.; De Belie, N.; Ferrara, L.; Gruyaert, E.; Van Tittelboom, K. (Ed.)
    The goal of this research is to develop innovative damage-responsive bacterial-based self-healing fibers (hereafter called BioFiber) that can be incorporated into concrete to enable two functionalities simultaneously: (1) crack bridging functionality to control crack growth and (2) crack healing functionality when a crack occurs. The BioFiber is comprised of a load-bearing core fiber, a sheath of bacteria-laden hydrogel, and an outer impermeable strain-responsive shell coating. An instant soaking manufacturing process was used with multiple reservoirs containing bacteria-laden, hydrophilic prepolymer and crosslinking reagents to develop BioFiber. Sodium-alginate was used as a prepolymer to produce calcium-alginate hydrogel via ionic crosslinking on the core fiber. The dormant bacteria (spore) ofLysinibacillus sphaericuswas incorporated in hydrogel as a self-healing agent. Then, an impermeable polymeric coating was applied to the hydrogel-coated core fibers. The impermeable strain-responsive shell coating material was manufactured using the polymer blend of polystyrene and polylactic acid. The high swelling capacity of calcium-alginate provides the water required for the microbially induced calcium carbonate precipitation (MICP) chemical pathway, i.e., ureolysis in this study. The strain-responsive impermeable coating provides adequate flexibility during concrete casting to protect the spores and alginate before cracking and sufficient stress-strain behavior to grant damage-responsiveness upon crack occurrence to activate MICP. To evaluate the behavior of developed BioFiber, the swelling capacity of the hydrogel, the impermeability of shell coating, the spore casting survivability, and MICP activities were investigated. 
    more » « less
  3. Abstract Cultivated natural fibers have a huge possibility for green and sustainable reinforcement for polymers, but their limited load-bearing ability and flammability prevent them from wide applications in composites. According to the beam theory, normal stress is the maximum at the outermost layers but zero at the mid-plane under bending (with (non)linear strain distribution). Shear stress is the maximum at the mid-plane but manageable for most polymers. Accordingly, a laminated composite made of hybrid fiber-reinforced shape memory photopolymer was developed, incorporating strong synthetic glass fibers over a weak core of natural hemp fibers. Even with a significant proportion of natural hemp fibers, the mechanical properties of the hybrid composites were close to those reinforced solely with glass fibers. The composites exhibited good shape memory properties, with at least 52% shape fixity ratio and 71% shape recovery ratio, and 24 MPa recovery stress. After 40 s burning, a hybrid composite still maintained 83.53% of its load carrying capacity. Therefore, in addition to largely maintaining the load carrying capacity through the hybrid reinforcement design, the use of shape memory photopolymer endowed a couple of new functionalities to the composites: the plastically deformed laminated composite beam can largely return to its original shape due to the shape memory effect of the polymer matrix, and the flame retardancy of the polymer matrix makes the flammable hemp fiber survive the fire hazard. The findings of this study present exciting prospects for utilizing low-strength and flammable natural fibers in multifunctional load-bearing composites that possess both flame retardancy and shape memory properties. 
    more » « less
  4. Hydrogels are soft hydrated polymer networks that are widely used in research and industry due to their favorable properties and similarity to biological tissues. However, it has long been difficult to create a hydrogel emulating the heterogeneous structure of special tissues, such as cartilage. One potential avenue to develop a structural variation in a hydrogel is the “mold effect,” which has only recently been discovered to be caused by absorbed oxygen within the mold surface interfering with the polymerization. This induces a dilute gradient-density surface layer with altered properties. However, the precise structure of the gradient-surface layer and its contact response have not yet been characterized. Such knowledge would prove useful for designs of composite hydrogels with altered surface characteristics. To fully characterize the hydrogel gradient-surface layer, we created five hydrogel compositions of varying monomer and cross-linker content to encompass variations in the layer. Then, we used particle exclusion microscopy during indentation and creep experiments to probe the contact response of the gradient layer of each composition. These experiments showed that the dilute structure of the gradient layer follows evolving contact behavior allowing poroelastic squeeze-out at miniscule pressures. Stiffer compositions had thinner gradient layers. This knowledge can potentially be used to create hydrogels with a stiff load-bearing bulk with altered surface characteristics tailored for specific tribological applications. 
    more » « less
  5. In this experimental research a transparent thermoplastic manufactured by the DOW Corporation and known as Surlyn is investigated for use as an interface material in fabrication of an all-glass pedestrian bridge. The bridge is modular in construction and fabricated from a series of interlocking hollow glass units (HGU) that are geometrically arranged to form a compression dominant structural system. Surlyn is used as a friction-based interface between neighbouring HGUs preventing direct glass-to-glass contact. An experimental program consisting of axial loading of short glass columns (SGC) sandwiched between Surlyn sheets is used to quantify the bearing capacity at which glass fracture occurs at the glass-Surlyn interface location. Applied load cases include 100,000 cycles of cyclic load followed by 12 hours of sustained load followed by monotonic load to cracking, and monotonic loading to cracking with no previous load history. Test results show that Surlyn functions as an effective interface material with glass fracture occurring at bearing stress levels in excess of the column-action capacity of an individual HGU. Furthermore, load cycling and creep loading had no effect on the glass fracture capacity. However, the load history had a nominal effect on Surlyn, increasing stiffness and reducing deformation. 
    more » « less