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Abstract Solid‐state batteries with alloy‐type negative electrodes can feature enhanced energy density and safety compared to conventional Li‐ion batteries. However, diffusional Li trapping within Li alloys often causes low initial Coulombic efficiency and leads to capacity loss with cycling. Here, a general roll‐pressing prelithiation method compatible with a variety of alloy‐type negative electrodes (silicon, aluminum, tin, and multi‐phase alloys) is introduced, which is shown to improve performance in solid‐state batteries. By warm‐rolling lithium foil of controlled thickness with various alloy‐type electrodes, both slurry‐cast and foil‐type electrodes can be uniformly prelithiated via direct chemical reaction. The prelithiated electrodes exhibit enhanced specific capacity and extended cycle life in batteries with Li6PS5Cl solid‐state electrolyte. Prelithiated multi‐phase foil electrodes with a tailored interface are shown to exhibit superior cycling stability down to 2 MPa stack pressure. This prelithiation technique offers a pathway to overcome intrinsic challenges in alloy anodes for solid‐state batteries.
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Impact of LiAl Nucleation Kinetics on the Microstructural Evolution of Aluminum Foil Anodes in Lithium-ion Batteries
Aluminum foil anodes have the potential to significantly improve the energy density, safety, cost, and sustainability of Li-ion batteries (LIB). However, their adoption is limited by their notoriously poor cycle life, and the dramatic structural transformations of Al foil anodes during formation and cycling remain poorly understood. In this work, we investigate how the nucleation and growth kinetics of LiAl control the microstructural evolution and cycle life of Al foil anodes. First, we demonstrate the unique sensitivity of Al foil anodes to the cell design and cycling conditions and emphasize the necessity of electrochemical testing in practical full cells. Operando electrochemical impedance spectroscopy (EIS) is combined with scanning electron microscope (SEM) imaging of the lithiated foils to elucidate the relationships between LiAl nucleation kinetics and the resulting LiAl microstructure. Particularly, we investigate the effects of annealing the pristine foils, and controlling the overpotential and temperature during formation, showing that as-rolled foils lithiated at high overpotentials give a columnar LiAl microstructure. Finally, we show that uncontrolled LiAl nucleation during cycling quickly destroys this favorable columnar structure, and a significant improvement in cycle life of LiFePO4|| Al full cells is achieved by limiting the depth-of-discharge to <75%.
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- Award ID(s):
- 2321486
- PAR ID:
- 10502414
- Publisher / Repository:
- The Electrochemical Society
- Date Published:
- Journal Name:
- Journal of The Electrochemical Society
- Volume:
- 171
- Issue:
- 4
- ISSN:
- 0013-4651
- Format(s):
- Medium: X Size: Article No. 040539
- Size(s):
- Article No. 040539
- Sponsoring Org:
- National Science Foundation
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