Additive friction stir deposition (AFS-D) is considered a productive method of additive manufacturing (AM) due to its ability to produce dense mechanical parts at a faster deposition rate compared to other AM methods. Al6061 alloy finds extensive application in aerospace and nuclear engineering; nevertheless, exposure to radiation or high-energy particles over time tends to deteriorate their mechanical performance. However, the effect of radiation on the components manufactured using the AFS-D method is still unexamined. In this work, samples from the as-fabricated Al6061 alloy, by AFS-D, and the Al6061 feedstock rod were irradiated with He+ ions to 10 dpa at ambient temperature. The microstructural and mechanical changes induced by irradiation of He+ were examined using a scanning electron microscope (SEM), energy-dispersive X-ray spectroscopy (EDS), transmission electron microscopy (TEM), and nanoindentation. This study demonstrates that, at 10 dpa of irradiation damage, the feedstock Al6061 produced a bigger size of He bubbles than the AFS-D Al6061. Nanoindentation analysis revealed that both the feedstock Al6061 and AFS-D Al6061 samples have experienced radiation-induced hardening. These studies provide a valuable understanding of the microstructural and mechanical performance of AFS-D materials in radiation environments, offering essential data for the selection of materials and processing methods for potential application in aerospace and nuclear engineering.
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Radiation Induced Microstructural Evolution and Hardening Influenced by Alloying Elements in Ferritic Iron Based Binary Model Alloys
The objective of this study is to evaluate the radiation induced microstructural and mechanical differences influenced by alloying elements including phosphorus, chromium, and nitrogen and crystal orientation in iron-based binary alloys. Fe-4.5at%P, Fe-9.5at%Cr, and Fe-2.3at%N binary model alloys were irradiated with 4.4 MeV Fe++ ions at 370 °C to 8.5 displacements per atom (DPA). Transmission electron microscopy (TEM) characterization including brightfield scanning electron microscopy (BFSTEM), diffraction, and TEM in situ irradiation, energy dispersive spectroscopy (EDS) compositional analysis, and nanoindentation were used to evaluate the radiation induced microstructural evolution and mechanical responses in these model alloys. Microstructure is of particular interest in irradiated nuclear structural materials because it plays an integral role in the mechanical integrity of these materials. Radiation induced defects present obstacles to dislocation motion and thus lead to hardening and embrittlement. P is highly undersized and forms a strong covalent bond with Fe which progresses to an Fe3P beta phase in BCC iron when the solubility limit is reached. The covalent nature of the bonding as well as the smaller atomic volume of P leads to enhanced radiation induced defect nucleation, phosphorus segregation, and radiation induced precipitation. The high density of defects in the Fe-P alloy contributed to enhanced hardening of the irradiated Fe-P alloy in comparison to the Fe-Cr and Fe-N alloys. The density of these defects and depth of the ion irradiated damaged layer and thus the mechanical response is also heavily dependent on orientation and is made evident by nanoindentation and indentation cross section BFSTEM imaging.
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- Award ID(s):
- 1752636
- PAR ID:
- 10502472
- Publisher / Repository:
- Purdue University
- Date Published:
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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