An official website of the United States government
Shape-morphing capabilities are crucial for enabling multifunctionality in both biological and artificial systems. Various strategies for shape morphing have been proposed for applications in metamaterials and robotics. However, few of these approaches have achieved the ability to seamlessly transform into a multitude of volumetric shapes post-fabrication using a relatively simple actuation and control mechanism. Taking inspiration from thick origami and hierarchies in nature, we present a hierarchical construction method based on polyhedrons to create an extensive library of compact origami metastructures. We show that a single hierarchical origami structure can autonomously adapt to over 10000 versatile architectural configurations, achieved with the utilization of fewer than 3 actuation degrees of freedom and employing simple transition kinematics. We uncover the fundamental principles governing theses shape transformation through theoretical models. Furthermore, we also demonstrate the wide-ranging potential applications of these transformable hierarchical structures. These include their uses as untethered and autonomous robotic transformers capable of various gait-shifting and multidirectional locomotion, as well as rapidly self-deployable and self-reconfigurable architecture, exemplifying its scalability up to the meter scale. Lastly, we introduce the concept of multitask reconfigurable and deployable space robots and habitats, showcasing the adaptability and versatility of these metastructures.
more »
« less
Large-scale modular and uniformly thick origami-inspired adaptable and load-carrying structures
Existing Civil Engineering structures have limited capability to adapt their configurations for new functions, non-stationary environments, or future reuse. Although origami principles provide capabilities of dense packaging and reconfiguration, existing origami systems have not achieved deployable metre-scale structures that can support large loads. Here, we established modular and uniformly thick origami-inspired structures that can deploy into metre-scale structures, adapt into different shapes, and carry remarkably large loads. This work first derives general conditions for degree-N origami vertices to be flat foldable, developable, and uniformly thick, and uses these conditions to create the proposed origami-inspired structures. We then show that these origami-inspired structures can utilize high modularity for rapid repair and adaptability of shapes and functions; can harness multi-path folding motions to reconfigure between storage and structural states; and can exploit uniform thickness to carry large loads. We believe concepts of modular and uniformly thick origami-inspired structures will challenge traditional practice in Civil Engineering by enabling large-scale, adaptable, deployable, and load-carrying structures, and offer broader applications in aerospace systems, space habitats, robotics, and more.
more »
« less
- Award ID(s):
- 1943723
- PAR ID:
- 10506275
- Publisher / Repository:
- Nature Communications
- Date Published:
- Journal Name:
- Nature Communications
- Volume:
- 15
- Issue:
- 1
- ISSN:
- 2041-1723
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Abstract Origami has emerged as a powerful mechanism for designing functional foldable and deployable structures. Among various origami patterns, a large class of origami exhibits rotational symmetry, which possesses the advantages of elegant geometric shapes, axisymmetric contraction/expansion, and omnidirectional deployability, etc. Due to these merits, origami with rotational symmetry has found widespread applications in various engineering fields such as foldable emergency shelters, deformable wheels, deployable medical stents, and deployable solar panels. To guide the rational design of origami-based deployable structures and functional devices, numerous works in recent years have been devoted to understanding the geometric designs and mechanical behaviors of rotationally symmetric origami. In this review, we classify origami structures with rotational symmetry into three categories according to the dimensional transitions between their deployed and folded states as three-dimensional to three-dimensional, three-dimensional to two-dimensional, and two-dimensional to two-dimensional. Based on these three categories, we systematically review the geometric designs of their origami patterns and the mechanical behaviors during their folding motions. We summarize the existing theories and numerical methods for analyzing and designing these origami structures. Also, potential directions and future challenges of rotationally symmetric origami mechanics and applications are discussed. This review can provide guidelines for origami with rotational symmetry to achieve more functional applications across a wide range of length scales.more » « less
-
Origami designs have attracted significant attention from researchers seeking to develop new types of deployable structures due to their ability to undergo large and complex yet predictable shape changes. The Kresling pattern, which is based on a natural accumulation of folds and creases during the twistbuckling of a thin-walled cylinder, offers a great example for the design of deployable systems that expand uniaxially into tubes or booms. However, much remains to be understood regarding the characteristics of Kresling-based deployable systems, and their dynamics during the deployment process remain largely unexplored. Hence this research investigates the deployment of Kresling origami-inspired structures, employing a full sixdegree- of-freedom truss-based model to study their dynamics under different conditions. Results show that tuning the initial rotation angle of a structure gives rise to several qualitatively distinct mechanical properties and stability characteristics, each of which has different implications for the design of the deployable systems. Dynamic analyses reveal the robustness of Kresling structures to out-of-axis perturbations while remaining compliant in the axial direction. These findings suggest that Kresling-based designs can form the basis for the development of new types of deployable structures and systems with tunable performance.more » « less
-
Modular robots are currently designed to perform a variety of tasks, primarily focusing on locomotion or manipulation through the reconfiguration of rigid modules. However, the potential to integrate multiple functions, such as making each robot deployable and capable of building lattice structures for self-construction and infrastructure creation, remains largely unexplored. To advance the field, we hypothesize that combining tensegrity principles with modular robotics can create lightweight, deformable units capable of integrating three critical functions within a single design: navigating varied terrains, manipulating arbitrary shape objects, and assembling weight-sustainable, active large infrastructures. Here, we designed untethered modular robots that are deformable, lightweight, deployable, outdoor-scale, capable of bearing loads, and capable of 3D attachment and detachment. With these characteristics, the system can form various 3D structures using different assembly methods, such as walking into position or being transported by rotorcraft. The deformability and lightweight nature of each block enable the assembled structures to dynamically change shape, providing capabilities such as added compliance during locomotion and manipulation and the ability to interact with the environment in tasks like tent and bridge assemblies. In summary, we suggest that integrating lightweight and deformable properties into modular robot design offers potential improvements in their adaptability and multi-functionality.more » « less
-
Abstract This paper presents a framework that can transform reconfigurable structures into systems with continuous equilibrium. The method involves adding optimized springs that counteract gravity to achieve a system with a nearly flat potential energy curve. The resulting structures can move or reconfigure effortlessly through their kinematic paths and remain stable in all configurations. Remarkably, our framework can design systems that maintain continuous equilibrium during reorientation, so that a system maintains a nearly flat potential energy curve even when it is rotated with respect to a global reference frame. This ability to reorient while maintaining continuous equilibrium greatly enhances the versatility of deployable and reconfigurable structures by ensuring they remain efficient and stable for use in different scenarios. We apply our framework to several planar four-bar linkages and explore how spring placement, spring types, and system kinematics affect the optimized potential energy curves. Next, we show the generality of our method with more complex linkage systems that carry external masses and with a three-dimensional origami-inspired deployable structure. Finally, we adopt a traditional structural engineering approach to give insight on practical issues related to the stiffness, reduced actuation forces, and locking of continuous equilibrium systems. Physical prototypes support the computational results and demonstrate the effectiveness of our method. The framework introduced in this work enables the stable, and efficient actuation of reconfigurable structures under gravity, regardless of their global orientation. These principles have the potential to revolutionize the design of robotic limbs, retractable roofs, furniture, consumer products, vehicle systems, and more.more » « less
- Free Publicly Accessible Full Text
-
Accepted Manuscript
- Journal Article:
- https://doi.org/10.1038/s41467-024-46667-0
