Additive manufacturing has become a promising method for the fabrication of inexpensive, green, flexible electronics. Printed electronics on low-temperature substrates like paper are very appealing for the flexible hybrid electronics market for their use in disposable and biocompatible electronic applications and in areas like packaging, wearables, and consumer electronics. Plasma-jet printing uses a dielectric barrier discharge plasma to focus aerosolized nanoparticles onto a target substrate. The same plasma can be used to change the properties of the printed material and even sinter in situ. The technology can also be utilized in space and microgravity environments since the plasma-assisted deposition is independent of gravity. In this work, we show plasma voltage effect on deposition of gold nanoparticles and direct printing of flexible, conductive gold structures onto low-temperature paper substrates without the need for thermal or photonic post-processing. The effects of plasma parameters on the conductivity and flexible reliability of the printed films are studied, and a paper-based LED electrode is demonstrated.
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One-Step Plasma Jet Deposition and Self-Sintering of Gold Nanoparticle Inks on Low-Temperature Substrates
Flexible electronics on low-temperature substrates like paper are very appealing for their use in disposable and biocompatible electronic applications and areas like healthcare, wearables, and consumer electronics. Plasma-jet printing uses a dielectric barrier discharge plasma to focus aerosolized nanoparticles onto a target substrate. The same plasma can be used to change the properties of the printed material and even sinter in situ . In this work, we demonstrate one-step deposition of gold structures onto flexible and low-temperature substrates without the need for thermal or photonic post-processing. We also explore the plasma effect on the deposition of the gold nanoparticle ink. The plasma voltage is optimized for the sintering of the gold nanoparticles, and a simple procedure for manufacturing traces with increased adhesion and conductivity is presented, with a peak conductivity of 6.2 x10 5 S/m. PJP-printed gold LED interconnects and microheaters on flexible substrates are developed to demonstrate the potential of this single-step sintered deposition of conductive traces on low-temperature substrates.
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- Award ID(s):
- 1825502
- PAR ID:
- 10506515
- Publisher / Repository:
- IEEE
- Date Published:
- Journal Name:
- IEEE Journal on Flexible Electronics
- ISSN:
- 2768-167X
- Page Range / eLocation ID:
- 1 to 1
- Subject(s) / Keyword(s):
- Additive manufacturing plasma jet printing flexible hybrid electronics wearables
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Abstract Printed electronics is attracting a great deal of attention in both research and commercialization as it enables fabrication of large‐scale, low‐cost electronic devices on a variety of substrates. Printed electronics plays a critical role in facilitating widespread flexible electronics and more recently stretchable electronics. Conductive nanomaterials, such as metal nanoparticles and nanowires, carbon nanotubes, and graphene, are promising building blocks for printed electronics. Nanomaterial‐based printing technologies, formulation of printable inks, post‐printing treatment, and integration of functional devices have progressed substantially in the recent years. This review summarizes basic principles and recent development of common printing technologies, formulations of printable inks based on conductive nanomaterials, deposition of conductive inks via different printing techniques, and performance enhancement by using various sintering methods. While this review places emphasis on conductive nanomaterials, the printing techniques and ink formulations can be applied to other materials such as semiconducting and insulating nanomaterials. Moreover, some applications of printed flexible and stretchable electronic devices are reviewed to illustrate their potential. Finally, the future challenges and prospects for printing conductive nanomaterials are discussed.
- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1109/JFLEX.2024.3399710
