skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: Low-temperature Leidenfrost-like jumping of sessile droplets on microstructured surfaces
The Leidenfrost effect—the levitation and hovering of liquid droplets on hot solid surfaces—generally requires a sufficiently high substrate temperature to activate liquid vaporization. Here we report the modulation of Leidenfrost-like jumping of sessile water microdroplets on micropillared surfaces at a relatively low temperature. Compared to traditional Leidenfrost effect occurring above 230 °C, the fin-array-like micropillars enable water microdroplets to levitate and jump off the surface within milliseconds at a temperature of 130 °C by triggering the inertia-controlled growth of individual vapour bubbles at the droplet base. We demonstrate that droplet jumping, resulting from momentum interactions between the expanding vapour bubble and the droplet, can be modulated by tailoring of the thermal boundary layer thickness through pillar height. This enables regulation of the bubble expansion between the inertia-controlled mode and the heat-transfer-limited mode. The two bubble-growth modes give rise to distinct droplet jumping behaviours characterized by constant velocity and constant energy regimes, respectively. This heating strategy allows the straightforward purging of wetting liquid droplets on rough or structured surfaces in a controlled manner, with potential applications including the rapid removal of fouling media, even when located in surface cavities.  more » « less
Award ID(s):
2133017
PAR ID:
10513586
Author(s) / Creator(s):
; ; ; ; ; ; ; ;
Editor(s):
Verberck, Bart
Publisher / Repository:
Nature
Date Published:
Journal Name:
Nature Physics
Volume:
20
ISSN:
1745-2473
Page Range / eLocation ID:
1274–1281
Subject(s) / Keyword(s):
Leidenfrost effect, boiling, thermal boundary layer, droplet jumping, microstructured surface
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Nanoscale evaporation of liquids plays a key role in several applications including cooling, drag reduction and liquid transport. This research investigates the Leidenfrost effect at the nanoscale as a function of substrate material, droplet size and temperature using molecular dynamics models. Water droplets ranging from 4 nm to 20 nm were simulated over gold and silicon substrates at 293 K, 373 K, 473 K, and 573 K. A significant increase in the kinetic energy (>5000 kcal mol −1 ) was observed for molecules in the vicinity of the substrates, indicating the presence of a vapor barrier layer between substrate and liquid. Higher droplet velocities were tracked for hydrophobic gold substrates as compared to hydrophilic silicon substrates indicating the influence of the surface wettability on the Leidenfrost effect. Droplets over silicon substrates had a higher number of fluctuations (peaks and valleys) as compared to gold due to the cyclic behavior of vapor formation. An increase in the interfacial kinetic energies and translatory velocities (>10 m s −1 ) were observed as the droplet sizes reduced confirming the Leidenfrost effect at 373 K. This research provides understanding of the Leidenfrost effect at the nanoscale which can impact several applications in heat transfer and droplet propulsion. 
    more » « less
  2. Abstract Coalescence‐induced droplet jumping phenomena on superhydrophobic surfaces can significantly enhance their heat transfer performances by effectively removing droplets from the surfaces. However, understanding the ideal design for condensing surfaces is still challenging due to the complex nature of droplet dynamics associated with their nucleation, coalescing, and jumping mechanisms. The intrinsic dynamic nature of droplet behaviors suggests the use of hierarchical concave morphology to account for the different length scales associated with each transport phenomenon. The hierarchical morphology thereby enables heterogeneous wetting characteristics by realizing both microscale droplets on superhydrophobic surfaces and nanoscale pinning regions beneath the droplets by arresting liquid residues after droplet jumping. Heat transfer performances are further examined by extracting physically meaningful descriptors, such as nucleation sites, droplet growth rates, and droplet jumping frequency, showing 44% enhancements when droplet nucleation sites are designed in selective locations. 
    more » « less
  3. When two liquid droplets coalesce on a superrepellent surface, the excess surface energy is partly converted to upward kinetic energy, and the coalesced droplet jumps away from the surface. However, the efficiency of this energy conversion is very low. In this work, we used a simple and passive technique consisting of superomniphobic surfaces with a macrotexture (comparable to the droplet size) to experimentally demonstrate coalescence-induced jumping with an energy conversion efficiency of 18.8% (i.e., about 570% increase compared to superomniphobic surfaces without a macrotexture). The higher energy conversion efficiency arises primarily from the effective redirection of in-plane velocity vectors to out-of-plane velocity vectors by the macrotexture. Using this higher energy conversion efficiency, we demonstrated coalescence-induced jumping of droplets with low surface tension (26.6 mN m −1 ) and very high viscosity (220 mPa·s). These results constitute the first-ever demonstration of coalescence-induced jumping of droplets at Ohnesorge number >1. 
    more » « less
  4. Meyer, J. P. (Ed.)
    Air-water evaporation systems are ubiquitous in industrial applications, including processes such as fuel combustion, inkjet printing, spray cooling, and desalination. In these evaporation-driven systems, a fundamental understanding of mass accommodation at the liquid-vapour interface is critical to predicting and optimizing performance. Interfacial mass accommodation depends on many factors, such as temperature, vapour concentration, non-volatile impurity content, and non-condensable gasses present. Elucidating how these factors interact is essential to designing devices to meet demanding applications. Hence, high precision measurements are needed to quantify accommodation at the liquid-vapour interface accurately. Our previous study has shown surface averaged accommodation coefficients close to 0.001 for pure water droplets throughout evaporation. While it is well established that saline non-volatile impurities reduce the evaporation rate of sessile droplets, the dynamic effect on mass accommodation during the droplet's lifespan is yet to be determined. In this work, we combine experimental and computational techniques to determine the accommodation coefficient over the lifespan of 10-3 to 1 molar potassium chloride-water droplets evaporating on a gold-coated surface into dry nitrogen. This study uses a quartz crystal microbalance as a high-precision contact area sensor. It also determines the non-volatile impurities in the droplet with a precision on the order of nanograms. The computational model couples macroscopic measurements with the microscopic kinetic theory of gasses to quantify hard-to-measure physical quantities. We believe this study will provide a basis for predicting evaporative device performance in conditions where non-volatile impurities are intrinsic to the application. 
    more » « less
  5. Abstract Plasmas interacting with liquid microdroplets are gaining momentum due to their ability to significantly enhance the reactivity transfer from the gas phase plasma to the liquid. This is, for example, critically important for efficiently decomposing organic pollutants in water. In this contribution, the role of ⋅ OH as well as non- ⋅ OH-driven chemistry initiated by the activation of small water microdroplets in a controlled environment by diffuse RF glow discharge in He with different gas admixtures (Ar, O 2 and humidified He) at atmospheric pressure is quantified. The effect of short-lived radicals such as O ⋅ and H ⋅ atoms, singlet delta oxygen (O 2 ( a 1 Δ g )), O 3 and metastable atoms of He and Ar, besides ⋅ OH radicals, on the decomposition of formate dissolved in droplets was analyzed using detailed plasma diagnostics, droplet characterization and ex situ chemical analysis of the treated droplets. The formate decomposition increased with increasing droplet residence time in the plasma, with ∼70% decomposition occurring within ∼15 ms of the plasma treatment time. The formate oxidation in the droplets is shown to be limited by the gas phase ⋅ OH flux at lower H 2 O concentrations with a significant enhancement in the formate decomposition at the lowest water concentration, attributed to e − /ion-induced reactions. However, the oxidation is diffusion limited in the liquid phase at higher gaseous ⋅ OH concentrations. The formate decomposition in He/O 2 plasma was similar, although with an order of magnitude higher O ⋅ radical density than the ⋅ OH density in the corresponding He/H 2 O plasma. Using a one-dimensional reaction–diffusion model, we showed that O 2 ( a 1 Δ g ) and O 3 did not play a significant role and the decomposition was due to O ⋅ , and possibly ⋅ OH generated in the vapor containing droplet-plasma boundary layer. 
    more » « less