skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: High‐Toughness Hydrated Polymer Electrolytes for Advanced Structural Supercapacitors
Abstract Structural supercapacitors that simultaneously bear mechanical loads and store electrical energy have exciting potential for enhancing the efficiency of various mobile systems. However, a significant hurdle in developing practical structural supercapacitors is the inherent trade‐off between their mechanical properties and electrochemical capabilities, particularly within their electrolytes. This study demonstrates a tough polymer electrolyte with enhanced multifunctionality made through the controlled hydration of a solid polymer electrolyte with poly(lactic acid) (PLA) and lithium salts. Characterization via differential scanning calorimetry, X‐ray diffraction, and Fourier transform infrared spectroscopy confirms the consistent amorphous solid solution phase in varying salt concentrations, whether dried or hydrated. Electrochemical tests and tensile tests are performed to evaluate the ionic conductivity and mechanical properties of these electrolytes. The results indicate that the strategic incorporation of water in the polymer electrolyte significantly enhances the ionic conductivity while preserving its mechanical properties. A specific composition demonstrated a remarkable increase in ionic conductivity (3.11 µS cm−1) coupled with superior toughness (15.4 MJ m−3), significantly surpassing the base polymer. These findings open new horizons for integrating electrochemical functionality into structural polymers without compromising their mechanical properties. Additionally, the paper reports the successful fabrication and testing of structural supercapacitor prototypes combining carbon fibers with fabricated electrolytes, showcasing their potential for diverse applications.  more » « less
Award ID(s):
2217172
PAR ID:
10523707
Author(s) / Creator(s):
 ;  ;  
Publisher / Repository:
Wiley Blackwell (John Wiley & Sons)
Date Published:
Journal Name:
Advanced Materials Technologies
Volume:
9
Issue:
22
ISSN:
2365-709X
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Structural supercapacitors, capable of bearing mechanical loads while storing electrical energy, hold great promise for enhancing mobile system efficiencies. However, developing practical structural supercapacitors often involves a challenging balance between mechanical and electrochemical performance, particularly in their electrolytes. Traditional research has focused on bi-continuous phase electrolytes (BPEs), which typically comprise high liquid content that weakens mechanical strength, and inert solid phases that hinder ion conduction and block electrode surfaces. Our previous work introduces a novel approach with a hydrated polymer electrolyte, demonstrating enhanced multifunctionality. This electrolyte, derived from controlled hydration of PET-LiClO4, forms a trihydrate (LiClO4∙3H2O) structure, where water molecules bond with ions without forming a liquid phase, thereby improving ion mobility while maintaining the base polymer's mechanical properties. This new design also promotes better electrochemical interfaces with electrodes, a significant advancement over traditional BPEs. In this study, we further enhance the performance and processability of such hydrated polymer electrolytes by incorporating polylactic acid (PLA) as the base polymer and lithium bis(trifluoromethanesulfonyl)imide (LiTFSI) as the salt. The electrolyte, prepared through solution casting and subsequent controlled hydration, consistently remains an amorphous solid solution in both dry and hydrated states, as confirmed by DSC, XRD, and FTIR analyses. Our tests on ionic conductivity and mechanical properties reveal that adding water to the polymer electrolyte substantially increases ionic conductivity while retaining mechanical properties. A specific composition demonstrated a remarkable increase in ionic conductivity coupled with superior toughness surpassing the base polymer. Furthermore, we successfully fabricated and tested structural supercapacitor devices made of composites of carbon fibers and these new electrolytes. The prototypes presented enhanced toughness with significant energy storage performance, demonstrating their vast application potential due to their outstanding multifunctionality. 
    more » « less
  2. Abstract Chloroaluminate ionic liquids are commonly used electrolytes in rechargeable aluminum batteries due to their ability to reversibly electrodeposit aluminum at room temperature. Progress in aluminum batteries is currently hindered by the limited electrochemical stability, corrosivity, and moisture sensitivity of these ionic liquids. Here, a solid polymer electrolyte based on 1‐ethyl‐3‐methylimidazolium chloride‐aluminum chloride, polyethylene oxide, and fumed silica is developed, exhibiting increased electrochemical stability over the ionic liquid while maintaining a high ionic conductivity of ≈13 mS cm−1. In aluminum–graphite cells, the solid polymer electrolytes enable charging to 2.8 V, achieving a maximum specific capacity of 194 mA h g−1at 66 mA g−1. Long‐term cycling at 2.7 V showed a reversible capacity of 123 mA h g−1at 360 mA g−1and 98.4% coulombic efficiency after 1000 cycles. Solid‐state nuclear magnetic resonance spectroscopy measurements reveal the formation of five‐coordinate aluminum species that crosslink the polymer network to enable a high ionic liquid loading in the solid electrolyte. This study provides new insights into the molecular‐level design and understanding of polymer electrolytes for high‐capacity aluminum batteries with extended potential limits. 
    more » « less
  3. Abstract Lignin is an aromatic‐rich biomass polymer that is cheap, abundant, and sustainable. However, its application in the solid electrolyte field is rare due to challenges in well‐defined polymer synthesis. Herein, the synthesis of lignin‐graft‐poly(ethylene glycol) (PEG) and its conductivity test for a solid electrolyte application are demonstrated. The main steps of synthesis include functionalization of natural lignin's hydroxyl to alkene, followed by graft‐copolymerization of PEG thiol to the lignin via photoredox thiol‐ene reaction. Two lignin‐graft‐PEGs are prepared having 22 wt% lignin (lignin‐graft‐PEG 550) and 34 wt% lignin (lignin‐graft‐PEG 2000). Then, new polymer electrolytes for conductivity tests are prepared via addition of lithium bis‐trifluoromethanesulfonimide. The polymer graft electrolytes exhibit ionic conductivity up to 1.4 × 10−4 S cm−1 at 35 °C. The presence of lignin moderately impacts conductivity at elevated temperature compared to homopolymer PEG. Furthermore, the ionic conductivity of lignin‐graft‐PEG at ambient temperature is significantly higher than homopolymer PEG precedents. 
    more » « less
  4. To advance the state of structural battery composites, more mechanically robust polymeric materials must be investigated for use as the ionically conductive electrolyte. Currently, the matrices being utilized in solid polymer electrolytes lack mechanical strength, and are often gels, due to their amorphous structure offering increased lithium-ion conductivity. To address the need for more robust, semicrystalline polymer matrices, poly ether ether ketone (PEEK) was selected as a candidate that would offer both ionic conductivity and mechanical reinforcement in these novel multifunctional composite structures. Through a series of functionalization procedures, specifically sulfonation and lithiation of the polymer chains, the PEEK exhibits ionic conductivity and an amorphous microstructure. However, to maintain the structural characteristics required of the matrix, careful functionalization is used to tailor the PEEK electrolytes and strike a balance between the two inversely related properties (ion conductivity and crystallinity). It was found that selective adjusting of the morphology of the solid electrolyte successfully enables the two properties that are most important for this multifunctional application. The discoveries presented from this work provide a foundation to continue progress on thermoplastic structural battery composites. 
    more » « less
  5. Abstract The proliferation and miniaturization of portable electronics require energy‐storage devices that are simultaneously compact, flexible, and amenable to scalable manufacturing. In this work, mechanically flexible micro‐supercapacitor arrays are demonstrated via sequential high‐speed screen printing of conductive graphene electrodes and a high‐temperature hexagonal boron nitride (hBN) ionogel electrolyte. By combining the superlative dielectric properties of 2D hBN with the high ionic conductivity of ionic liquids, the resulting hBN ionogel electrolyte enables micro‐supercapacitors with exceptional areal capacitances that approach 1 mF cm−2. Unlike incumbent polymer‐based electrolytes, the high‐temperature stability of the hBN ionogel electrolyte implies that the printed micro‐supercapacitors can be operated at unprecedentedly high temperatures up to 180 °C. These elevated operating temperatures result in increased power densities that make these printed micro‐supercapacitors particularly promising for applications in harsh environments such as underground exploration, aviation, and electric vehicles. The combination of enhanced functionality in extreme conditions and high‐speed production via scalable additive manufacturing significantly broadens the technological phase space for on‐chip energy storage. 
    more » « less