Abstract Ni-based superalloys offer a unique combination of mechanical properties, corrosion resistance and high temperature performance. Near ambient pressure X-ray photoelectron spectroscopy was used to study in operando the initial steps of oxidation for Ni-5Cr, Ni-15Cr, Ni-30Cr and Ni-15Cr-6W at 500 °C, p(O 2 )=10 −6 mbar. The comparison of oxide evolution for these alloys quantifies the outsized impact of W in promoting chromia formation. For the binary alloys an increase in chromia due to Cr-surface enrichment is followed by NiO nucleation and growth thus seeding a dual-layer structure. The addition of W (Ni-15Cr-6W) shifts the reaction pathways towards chromia thus enhancing oxide quality. Density functional theory calculations confirm that W atoms adjacent to Cr create highly favorable oxygen adsorption sites. The addition of W supercharges the reactivity of Cr with oxygen essentially funneling oxygen atoms into Cr sites. The experimental results are discussed in the context of surface composition, chemistry, reactant fluxes, and microstructure.
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Oxidation of NiCr and NiCrMo Alloys at Low Temperatures
Oxidation of Ni-Cr and Ni-Cr-Mo was studied in operando with near ambient pressure x-ray photoelectron spectroscopy in the Cabrera-Mott regime. The oxidation temperature was 200°C—a severely diffusion-limited regime. The near-surface alloy is Cr-enriched after the reduction of native oxide in vacuum, and especially so for Ni-15Cr-6Mo. Mo-cations are integrated into the oxide and Mo(VI) dominates at the surface. The surface chemistry-driven promotion of chromia by Mo predicted by theory is negated by the limited surface diffusion of reactants. Preoxidation processing is proposed to control the oxide properties for the use of Ni-Cr superalloys at low temperatures.
more » « less- Award ID(s):
- 2004326
- PAR ID:
- 10527136
- Publisher / Repository:
- Allen Press
- Date Published:
- Journal Name:
- Corrosion
- Volume:
- 79
- Issue:
- 11
- ISSN:
- 0010-9312
- Page Range / eLocation ID:
- 1287 to 1296
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Abstract Nickel (Ni)‐based superalloys for high‐temperature applications are often designed to form a continuous and slow‐growing oxide scale by adding Al and Cr and other beneficial elements. In the present work, the critical Al concentration in Ni–Al alloys needed to establish an α‐Al2O3scale in contrast to internal oxide formation is predicted as a function of temperature by means of the CALPHAD approach coupled with models in the literature, which account for the thermodynamics and kinetics of oxidation. The present thermodynamic remodeling of the Ni–O system results in a better agreement with experimental data of oxygen solubility in Ni at high temperatures. The oxygen solubility is combined with kinetic parameters to determine oxygen permeability in Ni, and the critical Al concentration needed to establish an α‐Al2O3scale at a given exposure temperature. Good agreement is found with available experimental data for both oxygen permeability and critical Al concentration, indicating the capacity of the CALPHAD approach to tailor oxidation resistance for materials of interest using thermodynamic and kinetic knowledge.
- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.5006/4400
