An official website of the United States government
Food borne illness remains a major threat to public health despite new governmental guidelines and industry standards. Cross-contamination of both pathogenic and spoilage bacteria from the manufacturing environment can promote consumer illness and food spoilage. While there is guidance in cleaning and sanitation procedures, manufacturing facilities can develop bacterial harborage sites in hard-to-reach areas. New technologies to eliminate these harborage sites include chemically modified coatings that can improve surface characteristics or incorporate embedded antibacterial compounds. In this article we synthesize a 16 carbon length quaternary ammonium bromide (C16QAB) modified polyurethane and perfluoropolyether (PFPE) copolymer coating with low surface energy and bactericidal properties. The introduction of PFPE to the polyurethane coatings lowered the critical surface tension from 18.07 mN m−1 in unmodified polyurethane to 13.14 mN m−1 in modified polyurethane. C16QAB + PFPE polyurethane was bactericidal against Listeria monocytogenes (>6 log reduction) and Salmonella enterica (>3 log reduction) after just eight hours of contact. The combination of low surface tension from the perfluoropolyether and antimicrobial from the quaternary ammonium bromide produced a multifunctional polyurethane coating suitable for coating on non-food contact food production surfaces to prevent survival and persistence of pathogenic and spoilage organisms.
more »
« less
Synthesis and Characterization of Hydrophobic and Low Surface Tension Polyurethane
Polyurethane is a common polymeric coating, providing abrasion resistance, chemical durability, and flexibility to surfaces in the biomedical, marine, and food processing industries with great promise for future materials due to its tunable chemistry. There exists a large body of research focused on modifying polyurethane with additional functionalities, such as antimicrobial, non-fouling, anticorrosive action, or high heat resistance. However, there remains a need for the characterization and surface analysis of fluoro-modified polyurethanes synthesized with commercially available fluorinated polyol. In this work, we have synthesized traditional solvent-borne polyurethane, conventionally found in food processing facilities, boat hulls, and floor coatings, with polyurethane containing 1%, 2%, and 3% perfluoropolyether (PFPE). Polyurethane formation was confirmed by attenuated total reflectance Fourier-transform infrared (ATR-FTIR) spectroscopy, with the urethane band forming at 1730 cm−1 and the absence of free isocyanate stretching from 2275–2250 cm−1. X-ray photoelectron spectroscopy (XPS) was used to confirm perfluoropolyether polymerization with an increase in the atomic percentage of fluorine. Wettability and hydrophobicity were determined using a dynamic water contact angle with significant differences in advancing the water contact angle with the inclusion of perfluoropolyether blocks (PU–co–1PFPE 131.5° ± 8.0, PU–co–2PFPE 130.9° ± 5.8, and PU–co–3PFPE 128.8° ± 5.2) compared to the control polyurethane (93.6° ± 3.6). The surface orientation of fluorine supported the reduced critical surface tensions of polyurethane modified with PFPE (12.54 mN m−1 for PU–co–3PFPE compared to 17.19 mN m−1 for unmodified polyurethane). This work has demonstrated the tunable chemical qualities of polyurethane by presenting its ability to incorporate fluoropolymer surface characteristics, including low critical surface tension and high hydrophobicity.
more »
« less
- Award ID(s):
- 1719875
- PAR ID:
- 10549976
- Publisher / Repository:
- MDPI
- Date Published:
- Journal Name:
- Coatings
- Volume:
- 13
- Issue:
- 7
- ISSN:
- 2079-6412
- Page Range / eLocation ID:
- 1133
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Abstract Extensive research concerns dropwise condensation of low surface tension fluids to promote energy efficiency and decarbonization in thermal energy systems. However, it is challenging as these fluids typically result in filmwise condensation. Drawing inspiration from the Namib desert beetle that enhances condensation through patterned wettability, conventional beetle‐inspired surfaces excel in water condensation but flood when condensing low surface tension fluids. In this work, a patterned quasi‐liquid surface is reported that achieves exceptional dropwise condensation of low surface tension fluids. The surface consists of alternating stripes with low surface energy, that is, a perfluoropolyether (PFPE) and fluorinated quasi‐liquid surface (FQLS), that shows ultralow contact angle hysteresis for ethanol and hexane. The PFPE stripes are slightly more slippery, acting as slippery bridges that accelerate droplet coalescence and removal. It is experimentally demonstrated that the striped PFPE‐FQLS pattern exhibits a heat transfer coefficient 85%, 330%, and 550% higher than that of PFPE, fluorinated silane, and filmwise condensation, respectively. This study reveals that a high contact angle is desired to sustain dropwise condensation, irrespective of contact angle hysteresis. These findings provide a new paradigm for promoting the dropwise condensation of low surface tension fluids and offer valuable insights into surface design for energy sustainability.more » « less
-
null (Ed.)Original perfluoropolyether (PFPE)-based oligomeric polyurethanes (FOPUs) with different macromolecular architecture were synthesized (in one step) as low-surface-energy materials. It is demonstrated that the oligomers, especially the ones terminated with CF3 moieties, can be employed as safer replacements to long-chain perfluoroalkyl substances/additives. The FOPU macromolecules, when added to an engineering thermoplastic (polyethylene terephthalate, PET) film, readily migrate to the film surface and bring significant water and oil repellency to the thermoplastic boundary. The best performing FOPU/PET films have reached the level of oil wettability and surface energy significantly lower than that of polytetrafluoroethylene, a fully perfluorinated polymer. Specifically, the highest level of the repellency is observed with an oligomeric additive, which was made using aromatic diisocyanate as a comonomer and has CF3 end-group. This semicrystalline oligomer has a glass transition temperature (Tg) well above room temperature, and we associate the superiority of the material in achieving low water and oil wettability with its ability to effectively retain CF3 and CF2 moieties in contact with the test wetting liquids.more » « less
-
The growth of laser-induced nanocarbons, referred to here are LINC for short, directly on polymeric surfaces is a promising route toward surface engineering of commercial polymers. This paper aims to demonstrate how this new approach can enable achieving varied surface properties based on tuning the nanostructured morphology of the formed graphitic material on commercial polyimide (Kapton) films. We elucidate the effects of tuning laser processing parameters on the achieved nanoscale morphology and the resulting surface hydrophobicity or hydrophilicity. Our results show that by varying lasing power, rastering speed, laser spot size, and line-to-line gap sizes, a wide range of water contact angles are possible, i.e. from below 20° to above 110°. Combining water contact angle measurements from an optical tensiometer with LINC surface characterization using optical microscopy, electron microscopy, and Raman spectroscopy enables building the process-structure-property relationship. Our findings reveal that both the value of contact angle and the anisotropic wetting behavior of LINC on polyimide are dependent on their hierarchical surface nanostructure which ranges for isotropic nanoporous morphology to fibrous morphology. Results also show that increasing gap sizes lead to an increase in contact angles and thus an increase in the hydrophobicity of the surface. Hence, our work highlight the potential of this approach for manufacturing flexible devices with tailored surfaces.more » « less
-
Abstract The growth of laser-induced nanocarbons, referred to here as laser-induced nanocarbon (LINC) for short, directly on polymeric surfaces is a promising route toward surface engineering of commercial polymers. This paper aims to demonstrate how this new approach can enable achieving varied surface properties based on tuning the nanostructured morphology of the formed graphitic material on commercial polyimide (Kapton) films. We elucidate the effects of tuning laser processing parameters on the achieved nanoscale morphology and the resulting surface hydrophobicity or hydrophilicity. Our results show that by varying lasing power, rastering speed, laser spot size, and line-to-line gap sizes, a wide range of water contact angles are possible, i.e., from below 20 deg to above 110 deg. Combining water contact angle measurements from an optical tensiometer with LINC surface characterization using optical microscopy, electron microscopy, and Raman spectroscopy enables building the process–structur–property relationship. Our findings reveal that both the value of contact angle and the anisotropic wetting behavior of LINC on polyimide are dependent on their hierarchical surface nanostructure which ranges from isotropic nanoporous morphology to fibrous morphology. Results also show that increasing gap sizes lead to an increase in contact angles and thus an increase in the hydrophobicity of the surface. Hence, our work highlight the potential of this approach for manufacturing flexible devices with tailored surfaces.more » « less
- Free Publicly Accessible Full Text
-
Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.3390/coatings13071133
