skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: Film Thickness Dependence of Surface and Internal Morphology Evolution in Polymer-Grafted Nanocomposites
This study investigates the interplay between film thickness and the surface and internal morphologies in polymer nanocomposite (PNC) films. The PNC is 25 wt.% poly(methyl methacrylate)-grafted silica nanoparticles (NPs) in poly(styrene-ran-acrylonitrile) annealed in the two-phase region. At greatest confinement (120 nm), NP surface density remains constant and lateral phase separation is inhibited upon annealing. For thicker films (240 nm to 1400 nm), surface density increases with time before approaching ca. 740 NP/μm2, consistent with 2D random close packing. Moreover, lateral domain growth exhibits a dimensional crossover as thickness increases from 𝑡 to , consistent with domain coalescence. Water contact angles 1/2 𝑡1/3 decrease upon annealing in agreement with the lateral domain composition. For thickest films (1400 nm to 4000 nm), a morphology map summarizes the distinct internal arrangements of NPs: disordered aggregates, continuous vertical pillars, discrete vertical pillars, isolated domains, and random networks. This study of PNC films provides guidance for controlling surface and bulk structure which can lead to improved barrier, mechanical and transport properties.  more » « less
Award ID(s):
1905912
PAR ID:
10554964
Author(s) / Creator(s):
; ;
Publisher / Repository:
ACS
Date Published:
Journal Name:
Macromolecules
Volume:
57
Issue:
14
ISSN:
0024-9297
Page Range / eLocation ID:
6634 to 6645
Subject(s) / Keyword(s):
Surface, Interface, Morphology, confinement
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Polymer nanocomposite (PNC) films are of interest for many applications including electronics, energy storage, and advanced coatings. In phase-separating PNCs, the interplay between thermodynamic and kinetic factors governs the assembly of polymer-grafted nanoparticles (NPs), which directly influences material properties. Understanding how processing parameters affect the structure-property relationship of PNCs is important for designing advanced materials. This thesis provides insight by investigating a model PNC system of poly(methyl methacrylate)-grafted nanoparticles (PMMA-NPs) embedded in a poly(styrene-ran-acrylonitrile) (SAN) matrix. Time-of-flight secondary ion mass spectrometry (ToF-SIMS) was developed to quantify the distribution of NPs within PMMA-NP/SAN films, enabling precise 3D reconstruction of PNC structures. Experimental parameters such as primary ion beam angle and charge compensation were optimized to enhance secondary ion signals and depth resolution. Upon annealing in the twophase region, PMMA-NP/SAN films exhibited phase separation and surface segregation, leading to morphological evolutions characterized by atomic force microscopy (AFM), ToF-SIMS, water contact angle measurements, and transmission electron microscopy. By systematically exploring the effects of film thickness on PNC structures, we found that film thickness-induced confinement reduces lateral phase separation and enhances NP dispersion at the surface. A dimensional crossover from three to two dimensions was observed around 240 nm, below which surface-directed spinodal decomposition is suppressed. As a result of phase separation and surface segregation, six distinct bulk morphologies were identified, allowing for the construction of a morphology map correlating film thickness and annealing time. Among these morphologies, percolated structures were found to improve mechanical properties such as hardness and reduced modulus, as measured using AFM nanoindentation. Notably, interconnected networks show the highest hardness and modulus at both low and high force loadings. Additionally, Marangoni-induced hexagonal honeycomb patterns were observed in spin-coated as-cast PMMA-NP/SAN films. By changing to a less volatile solvent, these defects were eliminated, demonstrating the importance of solvent selection in achieving uniform and high-quality thin films. These findings demonstrate the potential for precise control of surface-enriched and phase-separated microstructures in PNC films through tailoring processing conditions. This thesis advances the understanding of processing-structure-property relationships in PNCs, providing a foundation for designing highly functional materials with broad industrial applications. 
    more » « less
  2. This study investigates Marangoni effect-induced structural changes in spin-coated polymer nanocomposite (PNC) films composed of poly(methyl methacrylate)-grafted silica nanoparticles (NPs) and poly(styrene-ran-acrylonitrile). Films cast from methyl isobutyl ketone (MIBK) solvent exhibit distinct hexagonal honeycomb cells with thickness gradients driven by surface tension variations. Atomic force microscopy reveals protruded ridges and junctions at cell intersections, where NP concentration is the highest. Upon annealing at 155 degrees C, NPs segregate to the surface due to their lower surface energy, and the initially protruding features flatten and eventually form depressed channels while maintaining higher NP density than surrounding areas. Time-of-flight secondary ion mass spectrometry corroborated these findings, highlighting enhanced surface segregation of NPs in MIBK films. These defects can be eliminated using methyl isoamyl ketone (MIAK) as a solvent that produces homogeneous films of uniform thickness. This study highlights the impact of the Marangoni effect on the microstructure and surface properties of PNC films, providing insights for enhancing film quality and performance. 
    more » « less
  3. We show that the polymer-grafted nanoparticles (NPs) initially welldispersed in a polymer matrix segregate to the free surface of a film upon thermal annealing in the one-phase region of the phase diagram because the grafted polymer has a lower surface energy than the matrix polymer. Using a combination of atomic force microscopy, transmission electron microscopy, and Rutherford backscattering spectrometry, the evolution of the poly(methyl methacrylate)-grafted silica NP (PMMA NP) surface excess in 25/75 wt % PMMA NP/poly(styrene-ranacrylonitrile) films is observed as a function of annealing time at 150 °C (T < TLCST). The temporal growth of the surface excess is interpreted as a competition between entropic contributions, surface energy differences of the constituents, and the Flory−Huggins interaction parameter, χ. For the first time in a miscible polymer nanocomposite mixture, quantitative comparisons of NP surface segregation are made with the predictions of theory derived for analogous polymer blends. These studies provide insight for designing polymer nanocomposite films with advantageous surface properties such as wettability and hardness and motivate the need for developing rigorous models that capture complex polymer nanocomposite phase behaviors. 
    more » « less
  4. null (Ed.)
    The organization of plasmonic nanoparticles (NPs) determines the strength and polarization dependence of coupling of their surface plasmons. In this study, plasmon coupling of spherical Au NPs with an average diameter of 15 nm was investigated in shape-memory polymer films before and after mechanical stretching and then after thermally driving shape recovery. Clusters of Au NPs form when preparing the films that exhibit strong plasmon coupling. During stretching, a significant polarization-dependent response develops, where the optical extinction maximum corresponding to the surface plasmon resonance is redshifted by 19 nm and blueshifted by 7 nm for polarization parallel and perpendicular to the stretching direction, respectively. This result can be explained by non-uniform stretching on the nanoscale, where plasmon coupling increases parallel to the shear direction as Au NPs are pulled into each other during stretching. The polarization dependence vanishes after shape recovery, and structural characterization confirms the return of isotropy consistent with complete nanoscale recovery of the initial arrangement of Au NPs. Simulations of the polarized optical responses of Au NP dimers at different interparticle spacings establish a plasmon ruler for estimating the average interparticle spacings within the experimental samples. An investigation of the temperature-dependent recovery behavior demonstrates an application of these materials as optical thermal history sensors. 
    more » « less
  5. The characterization of nanoparticles (NPs) in hydrocarbon matrices using single particle inductively coupled plasma mass spectrometry (spICP-MS) is underdeveloped. There are less than ten publications using spICP-MS in hydrocarbon matrices, and none have applied the technique to determine NP concentration and size distribution in asphaltenes after in-situ upgrading of heavy oils via solvent deasphalting. To our knowledge, no studies have used spICP-MS to track the nature of NP additives in the asphaltene fraction in hydrocarbons without adulteration of the sample. Particle number concentrations (PNC) derived from spICP-MS in hydrocarbon matrices are reported for the first time. Fe2O3 PNC increased by an order of magnitude, and NiO PNC increased 28 % compared to samples without additives, indicating that NPs were reasonably well-dispersed in the asphaltenes. Ionic concentrations were higher for Ni than Fe, which showed negligible changes in all samples. Here, we report the lowest size detection limits recorded for Fe2O3 NPs (32 nm ± 1 nm) using spICP-MS in hydrocarbon matrices. Further, NiO and Fe2O3 NP sizes matched the initial sizes added to the oil before precipitation, providing evidence that the nature of the NPs does not change after deasphaltation and subsequent mixing with asphaltenes. This study expands our understanding of the interactions between metal NPs and asphaltenes when used as co-precipitants during in situ upgrading of heavy crude oil. 
    more » « less