An official website of the United States government
Liquid metal (LM) has attracted tremendous interest over the past decade for its enabling combination of high electrical and thermal conductivity and low mechanical compliance and viscosity. Efforts to harness LM in electronics, robotics, and biomedical applications have largely involved methods to encapsulate the liquid so that it can support functionality without leaking or smearing. In recent years, there has been increasing interest in LM “nanocomposites” in which either liquid metal is mixed with metallic nanoparticles or nanoscale droplets of liquid metal are suspended within a soft polymer matrix. Both of these material systems represent an important step towards utilizing liquid metal for breakthrough applications. In this minireview, we present a brief overview of recent progress over the past few years in methods to synthesize LM nanomaterials and utilize them as transducers for sensing, actuation, and energy harvesting. In particular, we focus on techniques for stable synthesis of LM nanodroplets, suspension of nanodroplets within various matrix materials, and methods for incorporating metallic nanoparticles within an LM matrix.
more »
« less
This content will become publicly available on December 2, 2025
Impact of Rheology on Formation of Oil-in-Liquid Metal Emulsions
To quantify how the viscosities of silicone oil (SO) and liquid metal (LM) relate to emulsion-formation (LM-in-SO versus SO-in-LM), a process was developed to produce LM pastes with adjustable viscosity...
more »
« less
- PAR ID:
- 10558396
- Publisher / Repository:
- The Royal society of chemistry
- Date Published:
- Journal Name:
- Soft Matter
- ISSN:
- 1744-683X
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Abstract Gallium‐based liquid metals (LMs) are widely used for stretchable and reconfigurable electronics thanks to their fluidic nature and excellent conductivity. These LMs possess attractive optical properties for photonics applications as well. However, due to the high surface tension of the LMs, it is challenging to form LM nanostructures with arbitrary shapes using conventional nanofabrication techniques. As a result, LM‐based nanophotonics has not been extensively explored. Here, a simple yet effective technique is demonstrated to deterministically fabricate LM nanopatterns with high yield over a large area. This technique demonstrates for the first time the capability to fabricate LM nanophotonic structures of various precisely defined shapes and sizes using two different LMs, that is, liquid gallium and liquid eutectic gallium–indium alloy. High‐density arrays of LM nanopatterns with critical feature sizes down to ≈100 nm and inter‐pattern spacings down to ≈100 nm are achieved, corresponding to the highest resolution of any LM fabrication technique developed to date. Additionally, the LM nanopatterns demonstrate excellent long‐term stability under ambient conditions. This work paves the way toward further development of a wide range of LM nanophotonics technologies and applications.more » « less
-
Abstract Gallium-based liquid metals (LM) have surface tension an order of magnitude higher than water and break up into micro-droplets when mixed with other liquids. In contrast, silicone oil readily mixes into LM foams to create oil-in-LM emulsions with oil inclusions. Previously, the LM was foamed through rapid mixing in air for an extended duration (over 2 hours). This process first results in the internalization of oxide flakes that form at the air-liquid interface. Once a critical fraction of these randomly shaped solid flakes is reached, air bubbles internalize into the LM to create foams that can internalize secondary liquids. Here, we introduce an alternative oil-in-LM emulsion fabrication method that relies on the prior addition of SiO2 micro-particles into the LM before mixing it with the silicone oil. This particle-assisted emulsion formation process provides a higher control over the composition of the LM-particle mixture before oil addition, which we employ to systematically study the impact of particle characteristics and content on the emulsions' composition and properties. We demonstrate that the solid particle size (0.8 µm to 5 µm) and volume fraction (1% to 10%) have a negligible impact on the internalization of the oil inclusions. The inclusions are mostly spherical with diameters of 20 to 100 µm diameter and are internalized by forming new, rather than filling old, geometrical features. We also study the impact of the particle characteristics on the two key properties related to the functional application of the LM emulsions in the thermal management of microelectronics. In particular, we measure the impact of particles and silicone oil on the emulsion's thermal conductivity and its ability to prevent deleterious gallium-induced corrosion and embrittlement of contacting metal substrates.more » « less
-
Cervical laminoplasty is a useful for treatment for cervical myelopathy. However, this procedure has limitations for kyphotic cervical alignments. We used the finite element (FE) analysis and investigated the biomechanical changes in intact and laminoplasty models with lordosis, straight, and kyphosis cervical alignments. A three-dimensional FE model of the cervical spine (C2–C7) with ligaments was created from computer tomography. The model was modified with the following cobb angles (a) intact–lordotic model (intact–L; C2–C7 angle: −10°), (b) intact–straight model (intact–S; C2–C7 angle: 0°), and (c) intact–kyphotic model (intact–K; C2–C7 angle: 10°). The C3–C6 laminoplasty was conducted on the three intact models, represented by the laminoplasty–lordosis model (LM–L), laminoplasty–straight model (LM–S), and laminoplasty–kyphosis model (LM–K), respectively. Pure moment with compressive follower load of 100 N to represent the weight of the head/cranium and cervical muscle stabilization was applied to these models and the range of motion (ROM), annular stress, nucleus stress and facet forces were analyzed. ROM of intact–K and LM–K increased when compared to the other models. The LM–K had the highest mobility with 324% increase in ROM observed under extension, compared to LM–L. In addition, the annular stresses and nucleus stresses in intact–K and LM–K were higher compared to the other models. The maximum increase in annular stresses was about 309% in LM–K compared to the LM–L, observed at the C3–C4 segment. However, the facet contact forces were lower in the intact–K and LM–K, compared to the other models. Cases with cervical kyphosis alignment are at a disadvantage compared to cases with lordosis or straight alignment and should be treated with caution.more » « less
-
On‐Demand Programming of Liquid Metal‐Composite Microstructures through Direct Ink Write 3D PrintingAbstract Soft, elastically deformable composites with liquid metal (LM) droplets can enable new generations of soft electronics, robotics, and reconfigurable structures. However, techniques to control local composite microstructure, which ultimately governs material properties and performance, is lacking. Here a direct ink writing technique is developed to program the LM microstructure (i.e., shape, orientation, and connectivity) on demand throughout elastomer composites. In contrast to inks with rigid particles that have fixed shape and size, it is shown that emulsion inks with LM fillers enable in situ control of microstructure. This enables filaments, films, and 3D structures with unique LM microstructures that are generated on demand and locked in during printing. This includes smooth and discrete transitions from spherical to needle‐like droplets, curvilinear microstructures, geometrically complex embedded inclusion patterns, and connected LM networks. The printed materials are soft (modulus < 200 kPa), highly deformable (>600 % strain), and can be made locally insulating or electrically conductive using a single ink by controlling the process conditions. These capabilities are demonstrated by embedding elongated LM droplets in a soft heat sink, which rapidly dissipates heat from high‐power LEDs. These programmable microstructures can enable new composite paradigms for emerging technologies that demand mechanical compliance with multifunctional response.more » « less
