skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: Toward Sustainable, High‐Performance, and Scalable On‐Chip Biopower: Microbial Biobatteries with 3D‐Printed Stainless Steel Anodes and Spore‐Based Biocatalysts
The rapid proliferation of the Internet of Things (IoT) necessitates compact, sustainable, and autonomous energy sources for distributed electronic devices. Microbial fuel cells (MFCs) offer an eco‐friendly alternative by converting organic matter into electrical energy using living micro‐organisms. However, their integration into microsystems faces significant challenges, including incompatibility with microfabrication, fragile anode materials, low electrical conductivity, and compromised microbial viability. Here, this study introduces a microscale biobattery platform integrating laser powder bed fusion‐fabricated 316L stainless steel anodes with resilient, spore‐formingBacillus subtilisbiocatalysts. The 3D‐printed gyroid scaffolds provide high surface‐to‐volume ratios, submillimeter porosity, and tunable roughness, enhancing microbial colonization and electron transfer. The stainless steel ensures mechanical robustness, chemical stability, and superior conductivity.Bacillus subtilisspores withstand harsh conditions, enabling prolonged storage and rapid, on‐demand activation. The biobattery produces 130 μW of power, exceeding conventional microscale MFCs, with exceptional reuse stability. A stack of six biobatteries achieves nearly 1 mW, successfully powering a 3.2‐inch thin‐film transistor liquid crystal display via capacitor‐assisted energy buffering, demonstrating practical applicability. This scalable, biologically resilient, and fabrication‐compatible solution advances autonomous electronic systems for IoT applications.  more » « less
Award ID(s):
2410431
PAR ID:
10640179
Author(s) / Creator(s):
 ;  ;  ;  ;  ;  
Publisher / Repository:
Wiley Blackwell (John Wiley & Sons)
Date Published:
Journal Name:
Advanced Energy and Sustainability Research
ISSN:
2699-9412
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Abstract Functioning ingestible capsules offer tremendous promise for a plethora of diagnostic and therapeutic applications. However, the absence of realistic and practical power solutions has greatly hindered the development of ingestible electronics. Microbial fuel cells (MFCs) hold great potential as power sources for such devices as the small intestinal environment maintains a steady internal temperature and a neutral pH. Those conditions and the constant supply of nutrient‐rich organics are a perfect environment to generate long‐lasting power. Although previous small‐scale MFCs have demonstrated many promising applications, little is known about the potential for generating power in the human gut environment. Here, this work reports the design and operation of a microbial biobattery capsule for ingestible applications. DormantBacillus subtilisendospores are a storable anodic biocatalyst that will provide on‐demand power when revived by nutrient‐rich intestinal fluids. A conductive, porous, poly(3,4‐ethylenedioxythiophene) polystyrene sulfonate hydrogel anode enables superior electrical performance in what is the world's smallest MFC. Moreover, an oxygen‐rich cathode maintains its effective cathodic capability even in the oxygen‐deficit intestinal environment. As a proof‐of‐concept demonstration in stimulated intestinal fluid, the biobattery capsule produces a current density of 470 µA cm−2and a power density of 98 µW cm−2, ensuring its practical efficacy as a novel and sole power source for ingestible applications in the small intestine. 
    more » « less
  2. Abstract Transient electronics, which can operate only for short‐lived applications and then be eco‐friendly disintegrated, create opportunities in environmental sensing, healthcare, and hardware security. Paper‐based electronics, or papertronics, recently have rapidly advanced the physically transient device platform because paper as a foundation offers an environmentally sustainable and cost‐effective option for those increasingly pervasive and fast‐updated single‐use applications. Paper‐based power supplies are indispensable to realize a fully papertronic paradigm and are a critical enabler of environmentally benign power solutions. Microbial fuel cells (MFCs) hold great potential as power sources for such green papertronic applications. This work reports the design, operation, and optimization of a high‐power papertronic MFC by biosynthesizing microbe‐mediated tin oxide nanoparticles (SnO2NPs) on dormant Bacillus subtilis endospores. They form an electrical conduit that improves electron harvesting during the spore germination and power generation. The MFC is packaged in a sub‐microporous alginate to minimize the potential risk of bacteria leakage. Upon the introduction of water, the paper‐based MFC generates a significantly enhanced power density of 140 µW cm−2, which is more than two orders of magnitude greater than their previously reported counterparts. Six MFCs connected in series generate more than sufficient power to run an on‐chip, light‐emitting diode. 
    more » « less
  3. Abstract Microbial fuel cells (MFCs) that generate electricity generation from a broad diversity of biomass and organic substrates through microbial metabolism have attracted considerable research interest as an alternative clean energy technology and energy‐efficient wastewater treatment method. Despite encouraging successes and auspicious pilot‐scale experiments of the MFCs, increasing doubts about their viability for practical large‐scale applications are being raised. Low performance, expensive core parts and materials, energy‐intensive operation, and scaling bottlenecks question a sustainable development. Instead, special MFCs for low‐power battery‐reliant devices might be more applicable and potentially realizable. Such bacteria‐powered biobatteries would enable i) a truly stand‐alone device platform suitable for use in resource‐limited and remote regions, ii) simple, on‐demand power generation within a programmed period of time, and iii) a tracelessly biodegradable battery due to the use of the bacteria used for power generation. The biobattery would be an excellent power solution for small‐scale, on‐demand, single‐use, and disposable electronics. Recent progress of small‐scale MFC‐based biobatteries is critically reviewed with specific attention toward various device platforms. Furthermore, comments and outlook related to the potential directions and challenges of the biobatteries are discussed to offer inspiration to the community and induce fruitful future research. 
    more » « less
  4. Abstract Protein‐based biomaterials have played a key role in tissue engineering, and additional exciting applications as self‐healing materials and sustainable polymers are emerging. Over the past few decades, recombinant expression and production of various fibrous proteins from microbes have been demonstrated; however, the resulting proteins typically must then be purified and processed by humans to form usable fibers and materials. Here, we show that the Gram‐positive bacteriumBacillus subtiliscan be programmed to secrete silk through its translocon via an orthogonal signal peptide/peptidase pair. Surprisingly, we discover that this translocation mechanism drives the silk proteins to assemble into fibers spontaneously on the cell surface, in a process we call secretion‐catalyzed assembly (SCA). Secreted silk fibers form self‐healing hydrogels with minimal processing. Alternatively, the fibers retained on the membrane provide a facile route to create engineered living materials fromBacilluscells. This work provides a blueprint to achieve autonomous assembly of protein biomaterials in useful morphologies directly from microbial factories. 
    more » « less
  5. Faust, Karoline (Ed.)
    ABSTRACT Bacillus subtilisis an important industrial and environmental microorganism known to occupy many niches and produce many compounds of interest. Although it is one of the best-studied organisms, much of this focus including the reconstruction of genome-scale metabolic models has been placed on a few key laboratory strains. Here, we substantially expand these prior models to pan-genome-scale, representing 481 genomes ofB. subtiliswith 2,315 orthologous gene clusters, 1,874 metabolites, and 2,239 reactions. Furthermore, we incorporate data from carbon utilization experiments for eight strains to refine and validate its metabolic predictions. This comprehensive pan-genome model enables the assessment of strain-to-strain differences related to nutrient utilization, fermentation outputs, robustness, and other metabolic aspects. Using the model and phenotypic predictions, we divideB. subtilisstrains into five groups with distinct patterns of behavior that correlate across these features. The pan-genome model offers deep insights intoB. subtilis’metabolism as it varies across environments and provides an understanding as to how different strains have adapted to dynamic habitats. IMPORTANCEAs the volume of genomic data and computational power have increased, so has the number of genome-scale metabolic models. These models encapsulate the totality of metabolic functions for a given organism.Bacillus subtilisstrain 168 is one of the first bacteria for which a metabolic network was reconstructed. Since then, several updated reconstructions have been generated for this model microorganism. Here, we expand the metabolic model for a single strain into a pan-genome-scale model, which consists of individual models for 481B. subtilisstrains. By evaluating differences between these strains, we identified five distinct groups of strains, allowing for the rapid classification of any particular strain. Furthermore, this classification into five groups aids the rapid identification of suitable strains for any application. 
    more » « less