Search for: All records

The labor-intensive nature of the construction industry requires workers to frequently perform physically demanding manual work, thereby exposing them to the risk of musculoskeletal injury (approximately 31.2 cases per 10,000 full-time equivalent workers). Exoskeletons and exosuits (collectively called EXOs here) are designed to protect workers from these injuries by reducing exertion and muscle fatigue during work. However, the usability of EXOs in construction is still not clear. This is because extant EXO assessments in construction were mainly conducted in laboratory environments with test participants who are not construction professionals. In this research, we conducted a pilot study to investigate the usability of EXOs in a real construction workplace. Four experienced workers were recruited to push/empty construction gondolas with and without a Back-Support EXO, HeroWear Apex. Three workers were recruited to install/remove wooden blocks between steel studs with and without two Arm-Support EXOs, i.e., Ekso EVO and Hilti EXO-001. Their motions, postures, heart rates, and task completion times were recorded and compared. The workers were also surveyed to gather their attitudes toward the EXO’s usefulness and ease of use. The study results demonstrated that the workers responded to the use of EXOs differently and consequently were not unanimously in favor of EXO adoption in practice. The preliminary results and findings from this pilot study help in building a foundation of understanding to improve EXO products to fit the needs of construction workers and foster EXO-enabled construction tasks in the future. 

Exoskeletons and exosuits (collectively termed EXOs) have the potential to reduce the risk of work-related musculoskeletal disorders (WMSDs) by protecting workers from exertion and muscle fatigue due to physically demanding, repetitive, and prolonged work in construction workplaces. However, the use of EXOs in construction is in its infancy, and much of the knowledge required to drive the acceptance, adoption, and application of this technology is still lacking. The objective of this research is to identify the facilitators, barriers, and corresponding solutions to foster the adoption of EXOs in construction workplaces through a sequential, multistage Delphi approach. Eighteen experts from academia, industry, and government gathered in a workshop to provide insights and exchange opinions regarding facilitators, barriers, and potential solutions from a holistic perspective with respect to business, technology, organization, policy/regulation, ergonomics/safety, and end users (construction-trade professionals). Consensus was reached regarding all these perspectives, including top barriers and potential solution strategies. The outcomes of this study will help the community gain a comprehensive understanding of the potential for EXO use in the construction industry, which may enable the development of a viable roadmap for the evolution of EXO technology and the future of EXO-enabled workers and work in construction workplaces. 

Impedance based kinesthetic haptic devices have been a focus of study for many years. Factors such as delay and the dynamics of the device itself affect the stable rendering range of traditional active kinesthetic devices. A parallel hybrid actuation approach, which combines active energy supplying actuators and passive energy absorbing actuators into a single actuator, has recently been experimentally shown to increase the range of stable virtual stiffness a haptic device can achieve when compared to the active component of the actuator alone. This work presents both a stability and rendering range analysis that aims to identify the mechanisms and limitations by which parallel hybrid actuation increases the stable rendering range of virtual stiffness. Increases in actuator stability are analytically and experimentally shown to be linked to the stiffness of the passive actuator. 

Cooperative robots or “cobots” promise to allow humans and robots to work together more closely while maintaining safety. However, to date the capabilities of cobots are greatly diminished compared to industrial robots in terms of the force and power they are able to safely produce. This is in part due to the actuation choices of cobots. Low impedance robotic actuators aim to solve this problem by attempting to provide an actuator with a combination of low output impedance and a large bandwidth of force control. In short the ideal actuator has a large dynamic range. Existing actuators success and performance has been limited. We propose a high force and high power balanced hybrid active-passive actuator which aims to increase the actuation capability of low impedance actuators and to safely enable high performance larger force and workspace robots. Our balanced hybrid actuator does so, by combining and controlling a series elastic actuator, a small DC motor, and a particle brake in parallel. The actuator provides low and high frequency power producing active torques, along with power absorbing passive torques. Control challenges and advantages of hybrid actuators are discussed and overcome through the use of trajectory optimization, and the safety of the new actuator is evaluated.