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The aim of this study is to design a new dynamic mechanical analysis (DMA) measurement system that can operate for shear tests at frequencies as high as 10 kHz with strain amplitudes sufficient for viscoelastic materials operating in high-frequency deformation applications, such as tire rubbers. The available DMA systems in market cannot effectively operate for accurate and direct measurement of viscoelastic material properties for applications dealing with high-frequency deformation of materials. Due to this, the available DMA systems are used for indirect measurements at low frequencies and low temperatures, followed by using time-temperature superposition principle to predict the properties at high frequencies. The goal of this study is to make the range of the test broad enough to eliminate the use of the time-temperature superposition principle in the determination of properties of viscoelastic materials. Direct measurement of viscoelastic material properties and increasing the accuracy of results are the main motivations to design a new DMA system. For this purpose, the state-of-the-art technologies to achieve high frequencies and strain amplitudes as well as instrumentation and control of the system are studied. The design process is presented in this paper. 

The viscoelastic properties of rubbers play an important role in dynamic applications and are commonly measured and quantified by means of Dynamic Mechanical Analysis (DMA) tests. The rubber properties including the static and dynamic moduli are a function of temperature; and an increase in the temperature leads to a decrease in both moduli of the rubber. Due to the heat generation inside the rubber during the DMA test and the possible change of the rubber properties it is important to quantify the amount of temperature rise in the rubber specimen during the test. In this study, a Finite Element Analysis (FEA) model is used to predict the heat generation and temperature rise during the rubber DMA tests. This model is used to identify the best shape of the specimen to achieve the minimum increase in temperature during the test. The double sandwich shear test and the cyclic compression tests are considered in this study because these two tests are mostly used in industry to predict the rubber viscoelastic properties.