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Wafer scale transition metal dichalcogenide films grown by MOCVD using two different chalcogen precursors are assessed for layer homogeneity and quality. These characteristics are then compared to electrical properties on the growth substrate. 

Abstract Inflatable structures, promising for future deep space exploration missions, are vulnerable to damage from micrometeoroid and orbital debris impacts. Polyvinylidene fluoride-trifluoroethylene (PVDF-trFE) is a flexible, biocompatible, and chemical-resistant material capable of detecting impact forces due to its piezoelectric properties. This study used a state-of-the-art material extrusion system that has been validated for in-space manufacturing, to facilitate fast-prototyping of consistent and uniform PVDF-trFE films. By systematically investigating ink synthesis, printer settings, and post-processing conditions, this research established a comprehensive understanding of the process-structure-property relationship of printed PVDF-trFE. Consequently, this study consistently achieved the printing of PVDF-trFE films with a thickness of around 40µm, accompanied by an impressive piezoelectric coefficient of up to 25 pC N⁻¹. Additionally, an all-printed dynamic force sensor, featuring a sensitivity of 1.18 V N⁻¹, was produced by mix printing commercial electrically-conductive silver inks with the customized PVDF-trFE inks. This pioneering on-demand fabrication technique for PVDF-trFE films empowers future astronauts to design and manufacture piezoelectric sensors while in space, thereby significantly enhancing the affordability and sustainability of deep space exploration missions. 

Flexible electronics on low-temperature substrates like paper are very appealing for their use in disposable and biocompatible electronic applications and areas like healthcare, wearables, and consumer electronics. Plasma-jet printing uses a dielectric barrier discharge plasma to focus aerosolized nanoparticles onto a target substrate. The same plasma can be used to change the properties of the printed material and even sinter in situ . In this work, we demonstrate one-step deposition of gold structures onto flexible and low-temperature substrates without the need for thermal or photonic post-processing. We also explore the plasma effect on the deposition of the gold nanoparticle ink. The plasma voltage is optimized for the sintering of the gold nanoparticles, and a simple procedure for manufacturing traces with increased adhesion and conductivity is presented, with a peak conductivity of 6.2 x10 5 S/m. PJP-printed gold LED interconnects and microheaters on flexible substrates are developed to demonstrate the potential of this single-step sintered deposition of conductive traces on low-temperature substrates. 

Additive manufacturing has become a promising method for the fabrication of inexpensive, green, flexible electronics. Printed electronics on low-temperature substrates like paper are very appealing for the flexible hybrid electronics market for their use in disposable and biocompatible electronic applications and in areas like packaging, wearables, and consumer electronics. Plasma-jet printing uses a dielectric barrier discharge plasma to focus aerosolized nanoparticles onto a target substrate. The same plasma can be used to change the properties of the printed material and even sinter in situ. The technology can also be utilized in space and microgravity environments since the plasma-assisted deposition is independent of gravity. In this work, we show plasma voltage effect on deposition of gold nanoparticles and direct printing of flexible, conductive gold structures onto low-temperature paper substrates without the need for thermal or photonic post-processing. The effects of plasma parameters on the conductivity and flexible reliability of the printed films are studied, and a paper-based LED electrode is demonstrated. 

Thermoelectric generators (TEGs) convert temperature differences into electrical power and are attractive among energy harvesting devices due to their autonomous and silent operation. While thermoelectric materials have undergone substantial improvements in material properties, a reliable and cost-effective fabrication method suitable for microgravity and space applications remains a challenge, particularly as commercial space flight and extended crewed space missions increase in frequency. This paper demonstrates the use of plasma-jet printing (PJP), a gravity-independent, electromagnetic field-assisted printing technology, to deposit colloidal thermoelectric nanoflakes with engineered nanopores onto flexible substrates at room temperature. We observe substantial improvements in material adhesion and flexibility with less than 2% and 11% variation in performance after 10 000 bending cycles over 25 mm and 8 mm radii of curvature, respectively, as compared to previously reported TE films. Our printed films demonstrate electrical conductivity of 2.5 × 10 3 S m −1 and a power factor of 70 μW m −1 K −2 at room temperature. To our knowledge, these are the first reported values of plasma-jet printed thermoelectric nanomaterial films. This advancement in plasma jet printing significantly promotes the development of nanoengineered 2D and layered materials not only for energy harvesting but also for the development of large-scale flexible electronics and sensors for both space and commercial applications. 

Abstract Three-dimensional (3D) tissue engineering (TE) is a prospective treatment that can be used to restore or replace damaged musculoskeletal tissues such as articular cartilage. However, current challenges in TE include identifying materials that are biocompatible and have properties that closely match the mechanical properties and cellular environment of the target tissue, while allowing for 3D tomography of porous scaffolds as well as their cell growth and proliferation characterization. This is particularly challenging for opaque scaffolds. Here we use graphene foam (GF) as a 3D porous biocompatible substrate which is scalable, reproduceable, and a suitable environment for ATDC5 cell growth and chondrogenic differentiation. ATDC5 cells are cultured, maintained, and stained with a combination of fluorophores and gold nanoparticle to enable correlative microscopic characterization techniques, which elucidate the effect of GF properties on cell behavior in a three-dimensional environment. Most importantly, our staining protocols allows for direct imaging of cell growth and proliferation on opaque GF scaffolds using X-ray MicroCT, including imaging growth of cells within the hollow GF branches which is not possible with standard fluorescence and electron microscopy techniques. Abstract Figure 

Abstract Lightweight energy storage devices are essential for developing compact wearable and distributed electronics, and additive manufacturing offers a scalable, low‐cost approach to fabricating such devices with complex geometries. However, additive manufacturing of high‐performance, on‐demand energy storage devices remains challenging due to the need for stable, multifunctional nanomaterial inks. Herein, the development of 2‐dimensional (2D) titanium carbide (Ti₃C₂T_xMXene) ink that is compatible with aerosol jet printing for energy storage applications is demonstrated. The developed MXene ink demonstrates long‐term chemical and physical stability, ensuring consistent printability and achieving high‐resolution prints (≈45 µm width lines) with minimal overspray. The high‐resolution aerosol‐jet printed MXene supercapacitor achieves an areal capacitance of 122 mF cm⁻²and a volumetric capacitance of 611 F cm⁻³, placing them among the highest‐performing printed supercapacitors reported to date. These findings highlight the potential of aerosol jet printing with MXene inks for on‐demand, scalable, and cost‐effective fabrication of printed electronic and electrochemical devices. 

Thermoelectric generators are being used as a successful power sources for space applications since 1960's in radioisotope-thermoelectric generators (RTGs) to supply power to space systems in deep space. RTG’s are capable of directly converting heat energy to uninterrupted electric power with no moving parts involved. The ability of thermoelectric materials to convert heat energy to electrical energy is defined by a dimensionless value known as the thermoelectric figure of merit (ZT) 1. This value quantifies the maximum thermoelectric efficiency of a thermoelectric generator (TEG) and is calculated by ZT= S2σT/κ, where S, σ, T, and κ represent Seebeck coefficient, electrical conductivity, temperature, and thermal conductivity, respectively. Among all of the thermoelectric materials, Bi2Te3 and its alloys have been reported to have high ZT values for low temperature energy harvesting and are highly suitable for powering wearables and self-powering sensors2, 3.