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The aim of this work is to propose a mosquito-inspired (bioinspired) design of a surgical needle that can decrease the insertion force and the tissue deformation, which are the main causes of target inaccuracy during percutaneous procedures. The bioinspired needle was developed by mimicking the geometrical shapes of mosquito proboscis. Needle prototypes were manufactured and tested to determine optimized needle shapes and geometries. Needle insertion tests on a tissue-mimicking polyvinylchloride (PVC) gel were then performed to emulate the mosquito-proboscis stinging dynamics by applying vibration and insertion velocity during the insertion. An insertion test setup equipped with a sensing system was constructed to measure the insertion force and to assess the deformation of the tissue. It was discovered that using the proposed bioinspired design, the needle insertion force was decreased by 60% and the tissue deformation was reduced by 48%. This finding is significant for improving needle-based medical procedures. 

Insects steer their stingers effortlessly to a specific target and release their venom in a certain path through the skin with minimal pain. These unique traits inspire the idea to develop bioinspired needles to reduce the insertion forces and to decrease the needle path deviation (deflection) for improved targeting accuracy. Our approach in this work focus on the design of mosquito-inspired needle and evaluation of the needle performance using vibration during tissue insertion. The mosquito-inspired needle design specifically consists of maxilla-shaped and labrum-tip design. The insertion force was measured using a force sensor, which was fixed at the needle end to measure the uniaxial force of needles. The applied vibration on the needle was measured along linear axis using piezoelectric actuator with a frequency of 150 Hz and an amplitude of 5μm. The needle was inserted at a constant speed by attaching the needle to a motorized linear stage. It was observed that the insertion forces of the proposed needle design with vibration showed a reduction by 27% compared to that of a conventional needle. This reduction in insertion force means that there is decrease in tissue gel phantom damage and it was also observed that needle bending has reduced due to reduction in bending stiffness of the tissue phantom. Furthermore, the needle insertion tests in real tissues (bovine kidney) considering the proposed needle geometry and vibration will be studied in future work to understand the bioinspired needle-tissue interactions. 

This study is aimed to evaluate the effects of coated surgical needles with composite polymers such as polydopamine (PDA), polytetrafluoroethylene (PTFE), and carbon. The coated needle’s lubrication properties were measured using 3 DOF force sensors and 3D robot system by the repetitive insertion in soft tissue materials. Needle durability is a measure of needle sharpness after repeated passage through high stiffness tissue materials. The composite coatings were shown to reduce the insertion force by ∼49% and retraction forces by ∼46% when tested using a bovine kidney. The surface roughness and the lateral friction force of the needle are measured using the Atomic Force Microscope (AFM). The adhesion energy of the different coating on the needle will be measured using a nano-scratch method.