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Abstract Understanding and controlling the self-assembly of vertically oriented carbon nanotube (CNT) forests is essential for realizing their potential in myriad applications. The governing process–structure–property mechanisms are poorly understood, and the processing parameter space is far too vast to exhaustively explore experimentally. We overcome these limitations by using a physics-based simulation as a high-throughput virtual laboratory and image-based machine learning to relate CNT forest synthesis attributes to their mechanical performance. Using CNTNet, our image-based deep learning classifier module trained with synthetic imagery, combinations of CNT diameter, density, and population growth rate classes were labeled with an accuracy of >91%. Themore »Free, publicly-accessible full text available December 1, 2022
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The parameter space of CNT forest synthesis is vast and multidimensional, making experimental and/or numerical exploration of the synthesis prohibitive. We propose a more practical approach to explore the synthesis-process relationships of CNT forests using machine learning (ML) algorithms to infer the underlying complex physical processes. Currently, no such ML model linking CNT forest morphology to synthesis parameters has been demonstrated. In the current work, we use a physics-based numerical model to generate CNT forest morphology images with known synthesis parameters to train such a ML algorithm. The CNT forest synthesis variables of CNT diameter and CNT number densities aremore »
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A time-resolved two-dimensional finite element simulation is developed to model the forces generated during the self-assembly of actively growing CNT populations with distributed properties and growth characteristics. CNTs are simulated as interconnected frame elements that undergo the base growth mechanism. Mechanical equilibrium at each computational node is determined at each time step using the Updated Lagrangian method. Emphasis is placed on the transmission of force to the growth substrate, where catalyst particles reside. The simulated CNT forest structural morphology is similar to that of physical CNT forests, and results indicate that stresses on the order of GPa are transmitted tomore »