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Thin-strand composite panels and subsequent mass timber beams were produced using thermally modified wood strands in a pressurized system. The effects of thermal modification (TM) temperature and dwell time on the mechanical, moisture, and decay performance of panels were studied. TM reduced moisture sorption and increased decay resistance. The thin-strand composites were evaluated in flexure and benchmarked against commercially available structural products. Moreover, the mass timber beams’ out-of-plane bending was accurately predicted with traditionally used laminated beam theory. The study shows that TM, under controlled conditions, enables the production of high-performing wood-strand panels with improved dimensional stability and decay resistance. 

A growing concern of climate change and waste pollution is causing a shift in products towards green materials. The automotive industry is exploring environmentally friendly alternatives to glass fibers (GF). This research focuses on understanding interactions between constituents of biocomposites made up of basalt fiber (BF) and hemp hurd particle fiber (HF) reinforced polypropylene (PP), and statistically comparing the mechanical properties. The addition of a coupling agent has significantly improved the performance and fiber-matrix interactions in the biocomposite blends. The elastic modulus of some BF/HF/PP mixtures were comparable to the GF/PP composite; however, the GF still outperformed in strength. Rotational and capillary rheometer analysis determined the viscosities of all formulations displaying that basalt composites were consistently lower in viscosity than the glass fiber composite, indicating easier processing conditions.