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Knitting interloops one-dimensional yarns into three-dimensional fabrics that exhibit behaviour beyond their constitutive materials. How extensibility and anisotropy emerge from the hierarchical organization of yarns into knitted fabrics has long been unresolved. We seek to unravel the mechanical roles of tensile mechanics, assembly and dynamics arising from the yarn level on fabric nonlinearity by developing a yarn-based dynamical model. This physically validated model captures the mechanical response of knitted fabrics, analogous to flexible metamaterials and biological fibre networks due to geometric nonlinearity within such hierarchical systems. Fabric anisotropy originates from observed yarn–yarn rearrangements during alignment dynamics and is topology-dependent. This yarn-based model also provides a design space of knitted fabrics to embed functionalities by varying geometric configuration and material property in instructed procedures compatible to machine manufacturing. Our hierarchical approach to build up a knitted fabric computationally modernizes an ancient craft and represents a first step towards mechanical programmability of knitted fabrics in wide engineering applications.

 

Textiles hold great promise as a soft yet durable material for building comfortable robotic wearables and assistive devices at low cost. Nevertheless, the development of smart wearables composed entirely of textiles has been hindered by the lack of a viable sheet-based logic architecture that can be implemented using conventional fabric materials and textile manufacturing processes. Here, we develop a fully textile platform for embedding pneumatic digital logic in wearable devices. Our logic-enabled textiles support combinational and sequential logic functions, onboard memory storage, user interaction, and direct interfacing with pneumatic actuators. In addition, they are designed to be lightweight, easily integrable into regular clothing, made using scalable fabrication techniques, and durable enough to withstand everyday use. We demonstrate a textile computer capable of input-driven digital logic for controlling untethered wearable robots that assist users with functional limitations. Our logic platform will facilitate the emergence of future wearables powered by embedded fluidic logic that fully leverage the innate advantages of their textile construction. 

A lightweight, wearable textile-based system harvests and stores energy during walking to power pneumatic assistive devices. 

Traditional orthopedic casting strategies used in the treatment of fractured limbs, such as fiberglass and plaster‐based tapes, suffer from several drawbacks, including technically challenging molding for application, occurrence of skin complications, and the requirement of a potentially hazardous oscillatory saw for removal, which is frightening for pediatric patients. This work presents the design and evaluation of a foam‐fabric cast (FFC) to overcome these drawbacks by integrating strategies from soft materials engineering and functional apparel design. A fabric sleeve is designed to enable the reactive injection molding of a polymer foam and provide a form‐fitting orthopedic cast for the human forearm—with sufficient mechanical reinforcement to stabilize a fractured limb. Through testing with a replica limb and human subjects with a range of forearm volumes, the FFC application process is demonstrated and characterized. The thermal, pressural, chemical, and hygienic safety are comparable to or safer than existing clinical technologies. The FFC weighs only ≈150 g, is water resistant, and represents a robust alternative to traditional casts that can be i) manufactured at a large scale for a low cost; ii) applied to patients simply, rapidly (≈5 min), and reliably; and iii) removed easily with a pair of scissors.

 

The past decade of soft robotics has delivered impactful and promising contributions to society and has seen exponentially increasing interest from scientists and engineers. This interest has resulted in growth of the number of researchers participating in the field and the quantity of their resulting contributions, stressing the community's ability to comprehend and build upon the literature. In this work, a data‐driven review is presented that addresses the recent surge of research by providing a quantitative snapshot of the field. Relevant data are catalogued with three levels of analysis. First, publication‐level analysis explores high‐level trends in the field and bibliometric relationships across the more detailed analyses. Second, device‐level analysis examines the tethering of robots and the incorporation of component types (actuators, sensors, controllers, power sources) into each robot. Finally, component‐level analysis investigates the compliances, material compositions, and “function media” (energetic methods by which components operate) of each soft robotic component in the analyzed literature. The reported data indicate a significant reliance on elastomeric materials, electrical and fluidic media, and physical tethering; meanwhile, controllers and power sources remain underdeveloped relative to actuators and sensors. These gaps in the surveyed literature are elaborated upon, and promising future directions for the field of soft robotics are identified.

 

Soft robots adapt passively to complex environments due to their inherent compliance, allowing them to interact safely with fragile or irregular objects and traverse uneven terrain. The vast tunability and ubiquity of textiles has enabled new soft robotic capabilities, especially in the field of wearable robots, but existing textile processing techniques (e.g., cut‐and‐sew, thermal bonding) are limited in terms of rapid, additive, accessible, and waste‐free manufacturing. While 3D knitting has the potential to address these limitations, an incomplete understanding of the impact of structure and material on knit‐scale mechanical properties and macro‐scale device performance has precluded the widespread adoption of knitted robots. In this work, the roles of knit structure and yarn material properties on textile mechanics spanning three regimes–unfolding, geometric rearrangement, and yarn stretching–are elucidated and shown to be tailorable across unique knit architectures and yarn materials. Based on this understanding, 3D knit soft actuators for extension, contraction, and bending are constructed. Combining these actuation primitives enables the monolithic fabrication of entire soft grippers and robots in a single‐step additive manufacturing procedure suitable for a variety of applications. This approach represents a first step in seamlessly “printing” conformal, low‐cost, customizable textile‐based soft robots on‐demand.

 

Textiles have emerged as a promising class of materials for developing wearable robots that move and feel like everyday clothing. Textiles represent a favorable material platform for wearable robots due to their flexibility, low weight, breathability, and soft hand‐feel. Textiles also offer a unique level of programmability because of their inherent hierarchical nature, enabling researchers to modify and tune properties at several interdependent material scales. With these advantages and capabilities in mind, roboticists have begun to use textiles, not simply as substrates, but as functional components that program actuation and sensing. In parallel, materials scientists are developing new materials that respond to thermal, electrical, and hygroscopic stimuli by leveraging textile structures for function. Although textiles are one of humankind's oldest technologies, materials scientists and roboticists are just beginning to tap into their potential. This review provides a textile‐centric survey of the current state of the art in wearable robotic garments and highlights metrics that will guide materials development. Recent advances in textile materials for robotic components (i.e., as sensors, actuators, and integration components) are described with a focus on how these materials and technologies set the stage for wearable robots programmed at the material level.

 

Soft robots have attracted attention for biomedical and consumer devices. However, most of these robots are pneumatically actuated, requiring a tether and thus limiting wearable applications that require multiple controlled actuators. By pairing liquid‐vapor phase change actuation with a textile‐based laminated manufacturing method, smart thermally actuating textiles (STATs) eliminate the need for a pneumatic tether. STATs are lightweight and unobtrusive for wearable applications and exploit a facile manufacturing approach that supports arbitrary customization of the form factor and easy creation of connected arrays of individual robotic modules. Through integrated sensing and heating elements, STATs demonstrate closed‐loop feedback that enables dynamic pressure control in the presence of environmental temperature fluctuations.