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Soft, stretchable sensors, such as artificial skins or tactile sensors, are attractive for numerous soft robotic applications due to the low material compliance. Conductive polymers are a necessary component of many soft sensors, and this work presents the electromechanical characterization of 3D-printable conductive polymer composites. Dog-bone shaped samples were 3D printed using a digital light processing (DLP)-based 3D printer for characterization. The 3D printable resin consists of monomer, crosslinker, conductive nano-filler, and a photo-initiator. The characterization was performed in two tracks. First, the effect of two different crosslinkers was investigated with different compositions and second, the effect of concentration of conductive nano-fillers was explored. Crosslinkers were chosen by referring to previous studies, and carbon nanotubes (CNTs) were utilized as conductive nano-fillers. The samples were 3D printed and characterized using an electromechanical test setup. To demonstrate utility for 3D printed soft robotics, a capacitance-based joystick sensor composed of both conductive and non-conductive resins was 3D printed. 

This work presents the design, modeling, and fabrication of a whisker-like sensor capable of measuring the whisker’s angular displacement as well as the applied moments at the base of the whisker. The sensor takes advantage of readily accessible and low-cost 3D magnetic sensors to transduce whisker deflections, and a planar serpentine spring structure at the whisker base is used to provide a mechanical suspension for the whisker to rotate. The sensor prototype was characterized, calibrated, and compared with analytical models of the spring system and the magnetic field. The prototype showed a moment sensing range of 1.1N
mm when deflected up to 19:7. The sensitivity of the sensor was 0:38/LSB for the angular displacement sensing, and 0:021Nmm/LSB for the moment sensing. A fully integrated system is demonstrated to display real-time information from the whisker on a graphical interface.