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Sodium metal has emerged as a candidate anode material in rechargeable batteries owing to its high theoretical capacity, low standard reduction potential, and abundance in the earth's crust. Prior to practical deployment, it is critical to thoroughly assess sodium's mechanical properties, as to fully understand and thus help mitigate potential failure mechanisms. Herein, we examine the fracture behavior of sodium metal through tensile tests in an inert environment. We find that sodium is nearly insensitive to flaws (crack-like features), i.e. , its effective strength is virtually unaffected by the presence of flaws. Instead, under tension, sodium exhibits extreme necking that leads to eventual failure. We also characterize the microstructural features associated with fracture of sodium through scanning electron microscopy studies, which demonstrate several features indicative of highly ductile fracture, including wavy slip and microvoid formation. Finally, we discuss the implications of these experimental observations in the context of battery applications. 

Substantial improvements in cycle life, rate performance, accessible voltage, and reversible capacity are required to realize the promise of Li-ion batteries in full measure. Here, we have examined insertion electrodes of the same composition (V 2 O 5 ) prepared according to the same electrode specifications and comprising particles with similar dimensions and geometries that differ only in terms of their atomic connectivity and crystal structure, specifically two-dimensional (2D) layered α-V 2 O 5 that crystallizes in an orthorhombic space group and one-dimensional (1D) tunnel-structured ζ-V 2 O 5 crystallized in a monoclinic space group. By using particles of similar dimensions, we have disentangled the role of specific structural motifs and atomistic diffusion pathways in affecting electrochemical performance by mapping the dynamical evolution of lithiation-induced structural modifications using ex situ scanning transmission X-ray microscopy, operando synchrotron X-ray diffraction measurements, and phase-field modeling. We find the operation of sharply divergent mechanisms to accommodate increasing concentrations of Li-ions: a series of distortive phase transformations that result in puckering and expansion of interlayer spacing in layered α-V 2 O 5 , as compared with cation reordering along interstitial sites in tunnel-structured ζ-V 2 O 5 . By alleviating distortive phase transformations, the ζ-V 2 O 5 cathode shows reduced voltage hysteresis, increased Li-ion diffusivity, alleviation of stress gradients, and improved capacity retention. The findings demonstrate that alternative lithiation mechanisms can be accessed in metastable compounds by dint of their reconfigured atomic connectivity and can unlock substantially improved electrochemical performance not accessible in the thermodynamically stable phase. 

The operation of a Li-ion battery involves a concerted sequence of mass and charge transport processes, which are underpinned by alternating dilation/contraction of the active electrode materials. Several Li-ion battery failure mechanisms can be directly traced to lattice-mismatch strain arising from local compositional heterogeneities. The mechanisms of chemo-mechanical coupling that effect phase separation and the resulting complex evolution of internal stress fields remain inadequately understood. This work employs X-ray microscopy techniques to image the evolution of composition and stress across individual bent V 2 O 5 particles. Experimental findings show that lattice strain imposed by the deformation of an individual cathode particle profoundly modifies phase separation patterns, yielding striated Li-rich domains ensconced within a Li-poor matrix. Particle-level inhomogeneities compound across scales resulting in fracture and capacity fade. Coupled phase field modeling of the evolution of domains reveals that the observed patterns minimize the energetic costs incurred by the geometrically imposed strain gradients during lithiation of the material and illustrate that phase separation motifs depend sensitively on the particle geometry, dimensions, interfacial energetics, and lattice incommensurability. Sharp differences in phase separation patterns are observed between lithiation and delithiation. This work demonstrates the promise of strain-engineering and particle geometry to deterministically control phase separation motifs such as to minimize accumulated stresses and mitigate important degradation mechanisms.