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  1. We show that a linear model is sufficient to accurately estimate the quantity of yarn that goes into a knitted item produced on an automated knitting machine. Knitted fabrics are complex structures, yet their diverse properties arise from the arrangement of a small number of discrete, additive operations. One can estimate the masses of each of these basic yarn additions using linear regression and, in turn, use these masses to estimate the overall quantity (and local distribution) of yarn within any knitted fabric. Our proposed linear model achieves low error on a range of fabrics and generalizes to different yarns and stitch sizes. This paves the way for applications where having a known yarn distribution is important for accuracy (e.g., simulation) or cost estimation (e.g., design). 
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  2. Machine knitting is a well-established fabrication technique for complex soft objects, and both companies and researchers have developed tools for generating machine knitting patterns. However, existing representations for machine knitted objects are incomplete (do not cover the complete domain of machine knittable objects) or overly specific (do not account for symmetries and equivalences among knitting instruction sequences). This makes it difficult to define correctness in machine knitting, let alone verify the correctness of a given program or program transformation. The major contribution of this work is a formal semantics for knitout, a low-level Domain Specific Language for knitting machines. We accomplish this by using what we call the "fenced tangle," which extends concepts from knot theory to allow for a mathematical definition of knitting program equivalence that matches the intuition behind knit objects. Finally, using this formal representation, we prove the correctness of a sequence of rewrite rules; and demonstrate how these rewrite rules can form the foundation for higher-level tasks such as compiling a program for a specific machine and optimizing for time/reliability, all while provably generating the same knit object under our proposed semantics. By establishing formal definitions of correctness, this work provides a strong foundation for compiling and optimizing knit programs. 
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  3. Tactile sensing is essential for robots to perceive and react to the environment. However, it remains a challenge to make large-scale and flexible tactile skins on robots. Industrial machine knitting provides solutions to manufacture customiz-able fabrics. Along with functional yarns, it can produce highly customizable circuits that can be made into tactile skins for robots. In this work, we present RobotSweater, a machine-knitted pressure-sensitive tactile skin that can be easily applied on robots. We design and fabricate a parameterized multi-layer tactile skin using off-the-shelf yarns, and characterize our sensor on both a flat testbed and a curved surface to show its robust contact detection, multi-contact localization, and pressure sensing capabilities. The sensor is fabricated using a well-established textile manufacturing process with a programmable industrial knitting machine, which makes it highly customizable and low-cost. The textile nature of the sensor also makes it easily fit curved surfaces of different robots and have a friendly appearance. Using our tactile skins, we conduct closed-loop control with tactile feedback for two applications: (1) human lead-through control of a robot arm, and (2) human-robot interaction with a mobile robot. 
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  4. A scarf is inherently reconfigurable: wearers often use it as a neck wrap, a shawl, a headband, a wristband, and more. We developed uKnit, a scarf-like soft sensor with scarf-like reconfigurability, built with machine knitting and electrical impedance tomography sensing. Soft wearable devices are comfortable and thus attractive for many human-computer interaction scenarios. While prior work has demonstrated various soft wearable capabilities, each capability is device- and location-specific, being incapable of meeting users’ various needs with a single device. In contrast, uKnit explores the possibility of one-soft-wearable-for-all. We describe the fabrication and sensing principles behind uKnit, demonstrate several example applications, and evaluate it with 10-participant user studies and a washability test. uKnit achieves 88.0%/78.2% accuracy for 5-class worn-location detection and 80.4%/75.4% accuracy for 7-class gesture recognition with a per-user/universal model. Moreover, it identifies respiratory rate with an error rate of 1.25 bpm and detects binary sitting postures with an average accuracy of 86.2%. 
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