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Learning by doing has proven to have numerous advantages over traditionally taught courses in which the instructor teaches the topic while students remain passive learners with little engagement. Although laboratories give hands-on opportunities for undergraduate mechanical engineering students, they have to wait for a semester for the lab course for instance the prerequisite of the vibrations and control laboratory is the mechanical vibrations course. Since the nature of the dynamics branch consisted of dynamics, vibrations, and control theory courses are highly mathematical, students struggle comprehending the introduced topic and relate the theory to its real-world application area. Furthermore, it’s almost impossible for an instructor to bring the existing educational laboratory equipment to the class since they are bulky and heavy. The advents in manufacturing technology such as additive manufacturing bring us more opportunities to build complex systems new materials.

This study presents the design, development, and implementation of low-cost, 3D printed vibratory mechanisms to be utilized in mechanical vibrations, control theory courses along with their associated laboratories. A pendulum, cantilever beam integrated with springs, and a rectilinear system consisted of two sliding carts, translational springs, and a scotch yoke mechanism are designed. The main parts of the mechanisms aremore »3D printed using polylactic acid (PLA), polyethylene terephthalate glycol (PETG), and thermoplastic polyurethane (TPU).

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Undergraduate mechanical engineering students struggle in comprehending the fundamentals presented in an introductory level mechanical vibrations course which eventually affects their performance in the posterior courses such as control theory. One salient factor to this is missing the visualization of the concept with hands-on learning since the vibrations and control laboratory course is offered in the following semester. This study presents the design, development of three portable and 3D-printed compliant vibratory mechanisms actuated by a linear motor and their implementation in vibrations course and vibrations and control laboratory. The proposed setups consist of flexible and compliant springs, sliders, and base support. Mechanisms are utilized to demonstrate free and forced vibrations, resonation, and design of a passive isolator. In addition to the 3D-printed, portable lab equipment, we created the Matlab Simscape GUI program of each setup so instructors can demonstrate the fundamentals in the classroom, assign homework, project, in-class activity or design laboratory.

The highly mathematical nature of introductory level vibrations and control theory courses results in students struggling to understand the concepts. Hands-on activity demonstrated in class can help them better understand the concepts. However, there is still an ongoing effort to lower the currently substantial cost of educational laboratory equipment for undergraduate-level engineering courses. Also, with the COVID-19 crisis, the Spring 2020 academic year took an unexpected turn for academics and students all over the world. Engineering faculty who teach laboratories had to move online and instruct from home. Online course preparation takes more time and effort compared to traditionally designed face-to-face courses and was compounded considering the unprecedented situation where many instructors didn't have time to record data from existing lab equipment or record video in their laboratories. In this paper, we present a Matlab Simscape GUI program designed to simulate modeling and control of dynamical systems for vibrations and control theory courses, and their associated laboratories, as one potential solution for online instruction. To complement the simulation program, online classroom and homework activities were designed using a learning sciences approach connecting several critical educational theories which can bolster student motivation, engagement with the material, and overall learning performance. Themore »simulation is presented along with data from 19 students who completed the associated classroom and homework activities. Survey results probing student perceptions about the value of the learning tasks for the simulation were overwhelmingly positive and indicate this approach holds promise in supporting student learning.« less