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A liquid crystalline elastomer (LCE) network consisting of dynamic covalent bonds (DCBs) is referred as a LCE vitrimer. The mesogen alignment and the network topology can be reprogrammed locally in the LCE vitrimer by activating the bond exchange reactions using an external stimulus. After removal of the external stress, a new network is formed and the reprogrammed shape can be fixed, leading to a different set of the physical properties of the LCE vitrimers. Herein, this type of emerging materials is reviewed by a brief introduction of the fundamentals of LCEs, followed by discussions of various DCBs and the design principles for LCE vitrimers. After a presentation of different strategies to improve the stability and reprogrammability of the registered mesogen alignment, approaches to prepare LCE vitrimers with complex shapes and their actuations are discussed. Potential applications such as self‐healing and recycling, mechanochromic effects, and post‐functionalization of nanopores are also reviewed, followed by the conclusion of the remaining challenges and opportunities.

 

Repairing fractured metals to extend their useful lifetimes advances sustainability and mitigates carbon emissions from metal mining and processing. While high‐temperature techniques are being used to repair metals, the increasing ubiquity of digital manufacturing and “unweldable” alloys, as well as the integration of metals with polymers and electronics, call for radically different repair approaches. Herein, a framework for effective room‐temperature repair of fractured metals using an area‐selective nickel electrodeposition process refered to as electrochemical healing is presented. Based on a model that links geometric, mechanical, and electrochemical parameters to the recovery of tensile strength, this framework enables 100% recovery of tensile strength in nickel, low‐carbon steel, two “unweldable” aluminum alloys, and a 3D‐printed difficult‐to‐weld shellular structure using a single common electrolyte. Through a distinct energy‐dissipation mechanism, this framework also enables up to 136% recovery of toughness in an aluminum alloy. To facilitate practical adoption, this work reveals scaling laws for the energetic, financial, and time costs of healing, and demonstrates the restoration of a functional level of strength in a fractured standard steel wrench. Empowered with this framework, room‐temperature electrochemical healing can open exciting possibilities for the effective, scalable repair of metals in diverse applications.

 

Direct ink writing of liquid crystal elastomers (LCEs) offers a new opportunity to program geometries for a wide variety of shape transformation modes toward applications such as soft robotics. So far, most 3D‐printed LCEs are thermally actuated. Herein, a 3D‐printable photoresponsive gold nanorod (AuNR)/LCE composite ink is developed, allowing for photothermal actuation of the 3D‐printed structures with AuNR as low as 0.1 wt.%. It is shown that the printed filament has a superior photothermal response with 27% actuation strain upon irradiation to near‐infrared (NIR) light (808 nm) at 1.4 W cm⁻²(corresponding to 160 °C) under optimal printing conditions. The 3D‐printed composite structures can be globally or locally actuated into different shapes by controlling the area exposed to the NIR laser. Taking advantage of the customized structures enabled by 3D printing and the ability to control locally exposed light, a light‐responsive soft robot is demonstrated that can climb on a ratchet surface with a maximum speed of 0.284 mm s⁻¹(on a flat surface) and 0.216 mm s⁻¹(on a 30° titled surface), respectively, corresponding to 0.428 and 0.324 body length per min, respectively, with a large body mass (0.23 g) and thickness (1 mm).

 

Natural materials are highly organized, frequently possessing intricate and sophisticated hierarchical structures from which superior properties emerge. In the wake of biomimicry, there is a growing interest in designing architected materials in the laboratory as such structures could enable myriad functionalities in engineering. Yet, their fabrication remains challenging despite recent progress in additive manufacturing. In particular, soft materials are typically poorly suited to form the requisite structures consisting of regular geometries. Here, a new frugal methodology is reported to fabricate pixelated soft materials. This approach is conceptually analogous to the watershed transform used in image analysis and allows the passive assembly of complex geometries through the capillary‐mediated flow of curable elastomers in confined geometries. Emerging from sources distributed across a Hele–Shaw cell consisting of two parallel flat plates separated by an infinitesimally small gap, these flows eventually meet at the “dividing lines” thereby forming Voronoi tesselations. After curing is complete, these structures turn into composite elastic sheets. Rationalizing the fluid mechanics at play allows the structural geometry of the newly formed sheets to be tailored and thereby their local material properties to be tuned.

 

Owing to the fact that effective properties of low‐density cellular solids heavily rely on their underlying architecture, a variety of explicit and implicit techniques exists for designing cellular geometries. However, most of these techniques fail to present a correlation among architecture, internal forces, and effective properties. This paper introduces an alternative design strategy based on the static equilibrium of forces, equilibrium of polyhedral frames, and reciprocity of form and force. This novel approach reveals a geometric relationship among the truss system architecture, topological dual, and equilibrium of forces on the basis of 3D graphic statics. This technique is adapted to devise periodic strut‐based cellular architectures under certain boundary conditions and they are manipulated to construct shell‐based (shellular) cells with a variety of mechanical properties. By treating the materialized unit cells as representative volume elements (RVE), multiscale homogenization is used to investigate their effective linear elastic properties. Validated by experimental tests on 3D printed funicular materials, it is shown that by manipulating the RVE topology using the proposed methodology, alternative strut materialization schemes, and rational addition of bracing struts, cellular mechanical metamaterials can be systematically architected to demonstrate properties ranging from bending‐ to stretching‐dominated, realize metafluidic behavior, or create novel hybrid shellulars.

 

The authors of this research investigate the possibility of fabricating shell-based cellular structures using knitting techniques. Shellular Funicular Structures are two-manifold single-layer structures that can be designed in the context of graphic statics. These are efficient compression/tension-only structures that have been designed for a certain boundary condition. Although the shellular funicular structures are efficient geometries in transferring the forces, the fabrication process is challenging due to the geometric complexity of the structure. Since Shellular structures comprise a single surface, they are suitable candidates to be fabricated using knitting technique, a method by which yarn is manipulated to create a textile or fabric. Using knitting approach, one can fabricate shellular structures with minimum production waste in which the knit can work as a formwork for actual structure or act as a composite structure combined with bio-based resin. This research proposes a workflow to fabricate shellular structures using knitting that can be scaled up for industrial purposes. In this process, the designed shellular structures are divided into multiple sections that can be unrolled into planar geometries. These geometries are optimized based on the elastic forces in the knitted network and knitted and sewn to make a topologically complex geometry of the shellular systems. After assembling the knitted parts and applying external forces at the boundaries, the final configuration of the structural form in tension is achieved. Then this form is impregnated with custom bio-resin blends from chitosan, sodium alginate, and silk fibroin to stiffen the soft knit structures into a compressed system. Although this method is an efficient fabrication technique for constructing shellular structures, it needs to be translated into an optimized method of cutting, knitting, and sewing with respect to the complexity of the shellular geometry. As a proof of concept of the proposed workflow, a mesoscale shellular structure is fabricated. Keywords: Biocomposite Structures, Shellular Funicular Structures, Knitting, Graphic statics. 

In this research, we propose a Multi-Filament Fused Deposit Modelling (MFFMD) printer and a respective generator that can be used to produce structural parts with locally tailored functional properties. 3D-printed structural components can highly benefit from multi-material printing with tuneable functional properties. Currently, multi-material printing is mainly achieved using multiple separate nozzles, leading to discontinuous flow in switching materials. This limitation results in material interface delamination, minimal control in the continuous transition of material properties, and longer production time.To address this, we first design and build an MFFMD printer with a single customized nozzle allowing seamless switching between multiple filaments. We then develop a method that generates a continuous toolpath of a given geometry and differentiates materials based on various stress conditions at particular regions. To illustrate, we fabricate a Pratt truss as an example of a tension-compression structure as a case study. In one go, the MFFMD printer deposits resistant filament, respectively, at tension- or compression-concentrated regions based on local stress conditions. Comparative load tests are conducted to validate the performance enhancement of multi-filament prints against single-filament prints. Our proposed method is a prototypical study conducted on a small scale. While it mainly uses thermal plastic filaments, it can be expanded to other construction materials and scales in the future.