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We report the facile synthesis and 3D printing of a series of triblock copolymers consisting of soft and hard blocks and demonstrate that alkene pendant groups of the hard block can be covalently modified. The polymers are prepared using a salenCo(III)TFA/PPNTFA binary catalyst system and 1,2‐propanediol as a chain transfer agent, providing an efficient one‐pot, two‐step strategy to tailor polymer thermal and mechanical properties. Thixotropic inks suitable for direct ink write printing were formulated by dissolving the block copolymers in organic solvent and dispersing NaCl particles. After printing, porous structures were produced by removing solvent and NaCl with water to give printed structures with surfaces that could be modified via UV‐initiated thiol‐ene click reactions. Alternatively, a tetra‐thiol could be incorporated into the ink and used for cross‐linking to give objects with high solvent resistance and selective degradability.

 

Abstract Porous MXene-polymer composites have gained attention due to their low density, large surface area, and high electrical conductivity, which can be used in applications such as electromagnetic interference shielding, sensing, energy storage, and catalysis. High internal phase emulsions (HIPEs) can be used to template the synthesis of porous polymer structures, and when solid particles are used as the interfacial agent, composites with pores lined with the particles can be realized. Here, we report a simple and scalable method to prepare conductive porous MXene/polyacrylamide structures via polymerization of the continuous phase in oil/water HIPEs. The HIPEs are stabilized by salt flocculated Ti 3 C 2 T x nanosheets, without the use of a co-surfactant. After polymerization, the polyHIPE structure consists of porous polymer struts and pores lined with Ti 3 C 2 T x nanosheets, as confirmed by scanning electron microscopy, energy dispersive x-ray spectroscopy, and x-ray photoelectron spectroscopy. The pore size can be tuned by varying the Ti 3 C 2 T x concentration, and the interconnected Ti 3 C 2 T x network allows for electrical percolation at low Ti 3 C 2 T x loading; further, the electrical conductivity is stable for months indicating that in these composites, the nanosheets are stable to oxidation at ambient conditions. The polyHIPEs also exhibit rapid radio frequency heating at low power (10 °C s −1 at 1 W). This work demonstrates a simple approach to accessing electrically conductive porous MXene/polymer composites with tunable pore morphology and good oxidation stability of the nanosheets. 

Three-dimensional printing (3DP) of functional materials is increasingly important for advanced applications requiring objects with complex or custom geometries or prints with gradients or zones with different properties. A common 3DP technique is direct ink writing (DIW), in which printable inks are comprised of a fluid matrix filled with solid particles, the latter of which can serve a dual purpose of rheology modifiers to enable extrusion and functional fillers for performance-related properties. Although the relationship between filler loading and viscosity has been described for many polymeric systems, a thorough description of the rheological properties of three-dimensional (3D) printable composites is needed to expedite the creation of new materials. In this manuscript, the relationship between filler loading and printability is studied using model paraffin/photopolymer composite inks containing between 0 and 73 vol. % paraffin microbeads. The liquid photopolymer resin is a Newtonian fluid, and incorporating paraffin microbeads increases the ink viscosity and imparts shear-thinning behavior, viscoelasticity, and thixotropy, as established by parallel plate rheometry experiments. Using Einstein and Batchelor's work on colloidal suspension rheology, models were developed to describe the thixotropic behavior of inks, having good agreement with experimental results. Each of these properties contributes to the printability of highly filled ([Formula: see text]43 vol. % paraffin) paraffin/photopolymer composite inks. Through this work, the ability to quantify the ideal rheological properties of a DIW ink and to selectively control and predict its rheological performance will facilitate the development of 3D printed materials with tunable functionalities, thus, advancing 3DP technology beyond current capabilities. 

A modular platform for 3D printing fluid-containing structures is reported. Pickering emulsion-templated fluid-filled polymeric capsules were synthesized and incorporated into viscous liquids to produce inks for direct ink writing. Printed objects could be cured by solvent removal or irradiation with ultraviolet light to give monolithic structures containing capsules of fluid, with porosity dependent upon the curing method.