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Textured surfaces are commonly designed to preclude wetting by water. The design of surfaces that are not wetted by alcohols represents a considerable challenge given the low surface tension, viscosity, and density of these liquids. Herein, a hierarchically textured plastronic architecture that can suspend alcohol droplets in a metastable Cassie–Baxter regime is presented. As a result of microtexturation of the underlying stainless steel mesh, multiscale texturation derived from ZnO tetrapods, and surface functionalization with perfluorinated‐polyhedral oligomeric silsesquioxanes, the surfaces glide aliphatic alcohols, water, andn‐hexadecane. The design of surfaces not wetted by alcohols is particularly relevant to “point‐of‐care” environments. Because of the minimized interfacial contact areas, the textured surfaces further greatly inhibit ice nucleation at solid/liquid interfaces. High‐speed video imaging of the freezing and droplet impact shows that the textured surfaces delay ice nucleation by inhibiting heterogeneous nucleation, more effectively channel kinetic energy upon droplet impact to break up impinging droplets, and greatly limit frost formation. Once ice forms, its adhesion is substantially diminished by about three orders of magnitude as compared with planar substrates. The results demonstrate a scalable spray deposition method to generate surfaces for enabling the deterministic flow of liquids as well as inhibit ice formation.more » « less
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Low-cost and scalable superhydrophobic coating methods provide viable approaches for energy-efficient separation of immiscible liquid/liquid mixtures. A scalable photopolymerization method is developed to functionalize porous substrates with a hybrid coating of tetrapodal ZnO (T-ZnO) and polymethacrylate, which exhibits simultaneous superhydrophobicity and superoleophilicity. Here, T-ZnO serves dual purposes by (i) initiating radical photopolymerization during the fabrication process through a hole-mediated pathway and (ii) providing a hierarchical surface roughness to amplify wettability characteristics and suspend liquid droplets in the metastable Cassie—Baxter regime. Photopolymerization provides a means to finely control the conversion and spatial distribution of the formed polymer, whilst allowing for facile large-area fabrication and potential coating on heat-sensitive substrates. Coated stainless-steel meshes and filter papers with desired superhydrophobic/superoleophilic properties exhibit excellent performance in separating stratified oil/water, oil/ionic-liquid, and water/ionic-liquid mixtures as well as water-in-oil emulsions. The hybrid coating demonstrates desired mechanical robustness and chemical resistance for their long-term application in large-scale energy-efficient separation of immiscible liquid/liquid mixtures.more » « less
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