The capstone chemical engineering senior process design course at Penn State in spring 2023 tasked students with designing a caustic soda process to partially meet the global demand for commoditized sodium hydroxide. This article disseminates our experience teaching senior chemical engineering students the core tenets of electrochemical engineering in a single class period for designing an electrolytic caustic soda process. In this E-Chem Education article, we relate key concepts found in chemical engineering (such as sizing up a reactor volume), which chemical engineering seniors are adept with, to electrochemical engineering principles (e.g., current density, voltage, and membrane electrode assembly area) for sizing up and costing out a chlor-alkali electrolyzer. Furthermore, we also discuss alternative electrolyzer designs outside the traditional chlor-alkali process, such as oxygen depolarized cathode (ODC) chlor-alkali and bipolar membrane electrodialysis (BPMED), for caustic soda production and the pros and cons of the alternative process designs.
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Arunagiri, Karthik ; Wong, Andrew Jark-Wah ; Briceno-Mena, Luis ; Elsayed, Hania Mohamed ; Romagnoli, José A. ; Janik, Michael J. ; Arges, Christopher G. ( , Energy & Environmental Science)
This work reveals how electrode binders affect reaction kinetics, ionic conductivity, and gas transport in electrochemical hydrogen pumps (EHPs). Using a blend of phosphonic acid and perfluorosulfonic acid ionomers as the electrode binder, an EHP was operated at 5 A cm−2.