Title: Increasing the revenue from lignocellulosic biomass: Maximizing feedstock utilization
The production of renewable chemicals and biofuels must be cost- and performance- competitive with petroleum-derived equivalents to be widely accepted by markets and society. We propose a biomass conversion strategy that maximizes the conversion of lignocellulosic biomass (up to 80% of the biomass to useful products) into high-value products that can be commercialized, providing the opportunity for successful translation to an economically viable commercial process. Our fractionation method preserves the value of all three primary components: (i) cellulose, which is converted into dissolving pulp for fibers and chemicals production; (ii) hemicellulose, which is converted into furfural (a building block chemical); and (iii) lignin, which is converted into carbon products (carbon foam, fibers, or battery anodes), together producing revenues of more than $500 per dry metric ton of biomass. Once de-risked, our technology can be extended to produce other renewable chemicals and biofuels. more »« less
Shang, Xiao; Yang, Yang; Sun, Yujie(
, Green Chemistry)
null
(Ed.)
Despite the increasing interest in upgrading biomass-derived molecules to value-added products, the electrochemical conversion of biomass platform chemicals to highly valuable biofuels, such as jet fuel, has not yet received wide attention. Herein, we report a catalyst-free electrochemical route for the production of a jet fuel precursor, hydrofuroin, from the electrohydrodimerization of furfural, which can be readily derived from lignocellulose and already has an industrial production of 300 000 tons per year. Detailed electrochemical studies using carbon and copper electrodes at various pH values enabled us to probe the reduction mechanism of furfural and obtain the kinetic details, such as the diffusion constant and electron transfer rate. Preparative electrolysis in a batch electrolyzer achieved a high yield of hydrofuroin (94%) with an excellent faradaic efficiency of 93%. Finally, a flow electrolyzer was employed to demonstrate the great promise of large-scale production of hydrofuroin from the electrohydrodimerization of furfural.
Biomass is abundant, inexpensive and renewable, therefore, it is highly expected to play a significant role in our future energy and chemical landscapes. The US DOE has identified furanic compounds (furfural and 5-(hydroxymethyl)furfural (HMF)) as the top platform building-block chemicals that can be readily derived from biomass sources [1]. Electrocatalytic conversion of these furanic compounds is an emerging route for the sustainable production of valuable chemicals [2, 3].
In my presentation, I will first present our recent mechanistic study of electrocatlytic hydrogenation (ECH) of furfural through a combination of voltammetry, preparative electrolysis, thiol-electrode modifications, and kinetic isotope studies [4]. It is demonstrated that two distinct mechanisms are operable on metallic Cu electrodes in acidic electrolytes: (i) electrocatalytic hydrogenation (ECH) and (ii) direct electroreduction. The contributions of each mechanism to the observed product distribution are clarified by evaluating the requirement for direct chemical interactions with the electrode surface and the role of adsorbed hydrogen. Further analysis reveals that hydrogenation and hydrogenolysis products are generated by parallel ECH pathways. Understanding the underlying mechanisms enables the manipulation of furfural reduction by rationally tuning the electrode potential, electrolyte pH, and furfural concentration to promote selective formation of important bio-based polymer precursors and fuels
We further studied the mechanisms on the Pb electrode, based on the potential regulated ECH and ER products. Isotopic incorporation studies and electrokinetics have confirmed ECH process to alcohol and alkyl product followed different pathways: alcohol was generated from Langmuir Hinshelwood step through surface-bound furfural and hydrogen, which is sensitive to surface structures. In contrast, alkyl product was formed through an Eley–Rideal step via surface-bound furfural and the inner-sphere protons. By modifying the electrode/electrolyte interface, we have elucidated H2O and H3O+ matters in forming alcohol and alkyl products, respectively. Dynamic oscillation studies and electron paramagnetic resonance (EPR) finally confirmed that the alcohol and dimer products shared the same intermediate. The dimer was formed through the intermediate desorption from the surface to form radicals and the self-coupling of two radicals at the bulk electrolyte.
Next, I will present electrocatalytic conversion of HMF to two biobased monomers in an H-type electrochemical cell [5]. HMF reduction (hydrogenation) to 2,5-bis(hydroxymethyl)furan (BHMF) was achieved under mild electrolyte conditions and ambient temperature using a Ag/C cathode. Meanwhile, HMF oxidation to 2,5-furandicarboxylic acid (FDCA) with ~100% efficiency was facilitated under the same conditions by a homogeneous nitroxyl radical redox mediator. We recently developed a three-electrode flow cell with an oxide-derived Ag (OD-Ag) cathode and catbon felt anode for paring elecatalytic oxidation and reduction of HMF [6]. The flow cell has a remarkably low cell voltage: from ~7.5 V to ~2.0 V by transferring the electrolysis from the H-type cell to the flow cell. This represents a more than fourfold increase in the energy efficiency at the 10 mA operation. A combined faradaic efficiency of 163% was obtained to BHMF and FDCA. Alternatively, the anodic hydrogen oxidation reaction on platinum further reduced the cell voltage to only ~0.85 V at 10 mA operation. These paired processes have shown potential for integrating renewable electricity and carbon for distributed chemical manufacturing in the future.
Liu, Xuan; Leong, Daniel Chee; Sun, Yujie(
, Green Chemistry)
null
(Ed.)
The increasing demand for green chemical products calls for the exploration of sustainable and renewable carbon resources beyond fossil-based materials, whose utilization inevitably results in environmental concerns. As such, biomass valorisation has attracted increasing attention because biomass is the most widely available and sustainable carbon source. Among the available biomass-derived platform chemicals, 5-hydroxymethylfurfural (HMF) has long been regarded as an attractive candidate for the production of numerous value-added products. Nevertheless, the poor stability, and difficult separation and purification of HMF from fructose dehydration significantly inhibit its large-scale application. Herein, we report a two-step process for the direct production of two biopolymer precursors, 2,5-furandicarboxylic acid (FDCA) and 2,5-bis(hydroxymethyl)furan (BHMF), from fructose, bypassing the isolation of HMF. FDCA and BHMF are much easier to separate and purify from the reaction mixture than HMF, and they both can replace petroleum-based counterparts in the syntheses of many industrially important polymers, ranging from polyesters to polyamides. Optimized fructose dehydration under microwave irradiation achieved a high HMF yield (83%) using a biphasic strategy. The subsequent electrocatalytic conversion of the resulting microwave reaction mixture allowed us to carry out either oxidation or reduction via readily tuning the electrochemical parameters to yield FDCA or BHMF, respectively. The integration of microwave irradiation and electrocatalysis in a flow electrolyzer enabled the direct conversion of readily available fructose to highly valuable FDCA and BHMF without the expensive and challenging step of HMF isolation, suggesting an economically attractive approach for upgrading carbohydrates.
Hillman, Ethan T.; Li, Mengwan; Hooker, Casey A.; Englaender, Jacob A.; Wheeldon, Ian; Solomon, Kevin V.(
, Biotechnology Progress)
Abstract
Development of the bioeconomy is driven by our ability to access the energy‐rich carbon trapped in recalcitrant plant materials. Current strategies to release this carbon rely on expensive enzyme cocktails and physicochemical pretreatment, producing inhibitory compounds that hinder subsequent microbial bioproduction. Anaerobic fungi are an appealing solution as they hydrolyze crude, untreated biomass at ambient conditions into sugars that can be converted into value‐added products by partner organisms. However, some carbon is lost to anaerobic fungal fermentation products. To improve efficiency and recapture this lost carbon, we built a two‐stage bioprocessing system pairing the anaerobic fungusPiromyces indianaewith the yeastKluyveromyces marxianus, which grows on a wide range of sugars and fermentation products. In doing so we produce fine and commodity chemicals directly from untreated lignocellulose.P.indianaeefficiently hydrolyzed substrates such as corn stover and poplar to generate sugars, fermentation acids, and ethanol, whichK.marxianusconsumed while producing 2.4 g/L ethyl acetate. An engineered strain ofK.marxianuswas also able to produce 550 mg/L 2‐phenylethanol and 150 mg/L isoamyl alcohol fromP.indianaehydrolyzed lignocellulosic biomass. Despite the use of crude untreated plant material, production yields were comparable to optimized rich yeast media due to the use of all available carbon including organic acids, which formed up to 97% of free carbon in the fungal hydrolysate. This work demonstrates that anaerobic fungal pretreatment of lignocellulose can sustain the production of fine chemicals at high efficiency by partnering organisms with broad substrate versatility.
Li, Wenzhen; Chadderdon, Xiaotong; Chadderdon, David; Liu, Hengzhou(
, 72nd International Society of Electrochemistry Meeting)
Biomass is abundant, inexpensive and renewable, therefore, it is highly expected to play a significant role in our future energy and chemical landscapes. The US DOE has identified furanic compounds (furfural and 5-(hydroxymethyl)furfural (HMF)) as the top platform building-block chemicals that can be readily derived from biomass sources [1]. Electrocatalytic conversion of these furanic compounds is an emerging route for the sustainable production of valuable chemicals [2, 3].
In my presentation, I will first present our recent mechanistic study of electrochemical reduction of furfural through a combination of voltammetry, preparative electrolysis, thiol-electrode modifications, and kinetic isotope studies [4]. It is demonstrated that two distinct mechanisms are operable on metallic Cu electrodes in acidic electrolytes: (i) electrocatalytic hydrogenation (ECH) and (ii) direct electroreduction. The contributions of each mechanism to the observed product distribution are clarified by evaluating the requirement for direct chemical interactions with the electrode surface and the role of adsorbed hydrogen. Further analysis reveals that hydrogenation and hydrogenolysis products are generated by parallel ECH pathways. Understanding the underlying mechanisms enables the manipulation of furfural reduction by rationally tuning the electrode potential, electrolyte pH, and furfural concentration to promote selective formation of important bio-based polymer precursors and fuels.
Next, I will present electrocatalytic conversion of HMF to two biobased monomers in an H-type electrochemical cell [5]. HMF reduction (hydrogenation) to 2,5-bis(hydroxymethyl)furan (BHMF) was achieved under mild electrolyte conditions and ambient temperature using a Ag/C cathode. Meanwhile, HMF oxidation to 2,5-furandicarboxylic acid (FDCA) with ~100% efficiency was facilitated under the same conditions by a homogeneous nitroxyl radical redox mediator, together with an inexpensive carbon felt anode. The selectivity and efficiency for Ag-catalyzed BHMF formation were sensitive to cathode potential, owing to competition from HMF hydrodimerization reactions and water reduction (hydrogen evolution). Moreover, the carbon support of Ag/C was active for HMF reduction and contributed to undesired dimer/oligomer formation at strongly cathodic potentials. As a result, high BHMF selectivity and efficiency were only achieved within a narrow potential range near –1.3 V. Fortunately, the selectivity of redox-mediated HMF oxidation was insensitive to anode potential, thus allowing HMF hydrogenation and oxidation half reactions to be performed together in a single cathode-potential-controlled cell. Electrocatalytic HMF conversion in a paired cell achieved high molar yields of BHMF and FDCA, and nearly doubled electron efficiency compared to the unpaired cell.
Finally, I will briefly introduce our recent work on the development of a three-electrode flow cell with an oxide-derived Ag (OD-Ag) cathode and catbon felt anode for paring elecatalytic oxidation and reduction of HMF. The flow cell has a remarkable cell voltage reduction from ~7.5 V to ~2.0 V by transferring the electrolysis from the H-type cell to the flow cell [6]. This represents a more than fourfold increase in the energy efficiency at the 10 mA operation. A combined faradaic efficiency of 163% was obtained to BHMF and FDCA. Alternatively, the anodic hydrogen oxidation reaction on platinum further reduced the cell voltage to only ~0.85 V at 10 mA operation. These paired processes have shown potential for integrating renewable electricity and carbon for distributed chemical manufacturing in the future.
Martin Alonso, David, Hakim, Sikander H, Zhou, Shengfei, Won, Wangyun, Hosseinaei, Omid, Tao, Jingming, Garcia-Negron, Valerie, Motagamwala, Ali Hussain, Mellmer, Max A., Huang, Kefeng, Houtman, Carl J, Labbé, Nicole, Harper, David P, Maravelias, Christos T, Runge, Troy, and Dumesic, James A. Increasing the revenue from lignocellulosic biomass: Maximizing feedstock utilization. Retrieved from https://par.nsf.gov/biblio/10043738. Science advances 3.5 Web. doi:DOI: 10.1126/sciadv.1603301.
Martin Alonso, David, Hakim, Sikander H, Zhou, Shengfei, Won, Wangyun, Hosseinaei, Omid, Tao, Jingming, Garcia-Negron, Valerie, Motagamwala, Ali Hussain, Mellmer, Max A., Huang, Kefeng, Houtman, Carl J, Labbé, Nicole, Harper, David P, Maravelias, Christos T, Runge, Troy, and Dumesic, James A.
"Increasing the revenue from lignocellulosic biomass: Maximizing feedstock utilization". Science advances 3 (5). Country unknown/Code not available. https://doi.org/DOI: 10.1126/sciadv.1603301.https://par.nsf.gov/biblio/10043738.
@article{osti_10043738,
place = {Country unknown/Code not available},
title = {Increasing the revenue from lignocellulosic biomass: Maximizing feedstock utilization},
url = {https://par.nsf.gov/biblio/10043738},
DOI = {DOI: 10.1126/sciadv.1603301},
abstractNote = {The production of renewable chemicals and biofuels must be cost- and performance- competitive with petroleum-derived equivalents to be widely accepted by markets and society. We propose a biomass conversion strategy that maximizes the conversion of lignocellulosic biomass (up to 80% of the biomass to useful products) into high-value products that can be commercialized, providing the opportunity for successful translation to an economically viable commercial process. Our fractionation method preserves the value of all three primary components: (i) cellulose, which is converted into dissolving pulp for fibers and chemicals production; (ii) hemicellulose, which is converted into furfural (a building block chemical); and (iii) lignin, which is converted into carbon products (carbon foam, fibers, or battery anodes), together producing revenues of more than $500 per dry metric ton of biomass. Once de-risked, our technology can be extended to produce other renewable chemicals and biofuels.},
journal = {Science advances},
volume = {3},
number = {5},
author = {Martin Alonso, David and Hakim, Sikander H and Zhou, Shengfei and Won, Wangyun and Hosseinaei, Omid and Tao, Jingming and Garcia-Negron, Valerie and Motagamwala, Ali Hussain and Mellmer, Max A. and Huang, Kefeng and Houtman, Carl J and Labbé, Nicole and Harper, David P and Maravelias, Christos T and Runge, Troy and Dumesic, James A},
}
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